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How to choose a suitable laser cleaning machine for your applications?

How to choose a suitable laser cleaning machine for your applications?


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Nowadays, laser cleaning has become one of the most feasible way for surface cleaning, especially for the metal surface cleaning. Laser Cleaning is considered to be environmental friendly as there is no use of chemical agents and cleaning fluids as in traditional methods. The traditional Cleaning method is contact type which can damage object, resulting in improper cleaning while laser cleaning is non-contact solution. Moreover, laser can reach to difficult parts which is not possible with traditional methods.

Fortune laser cleaning machine removes various impurities on the surface achieving a degree of cleanliness that cannot be achieved by traditional method. Surely, Laser cleaning is an alternative of traditional abrasive and chemical process used in heavy industries such as aerospace and ship building. And the process can be made cost-effective in coating removal by the use of laser solution. Hence choosing laser cleaning is a smart choice. The laser cleaning will be more and more popular.

But, how to choose a suitable laser cleaning machine for your applications?

Before we can choose the right laser solution for your needs, we need to know the details as below,

 

 General size, area, and geometry of the parts needing to be cleaned

 Material substrate(s)

 Current cleaning type, rate, and cycle

 Coating/contaminant type and thickness

 Desired cleaning rate

 Next steps after cleaning

 Previous processing steps in the part life cycle

 Operational details surrounding the laser process

 

Once we have a better understanding of your application and feel we have a solution, we’ll test our laser solutions to determine the best laser setup for your needs. Our lab provides the ideal conditions for testing our laser solutions, but we’re also able to test your product on-site at your location when needed. Ultimately, whether our laser solutions will work for you boils down to one thing: can we accomplish the desired result? This includes not only from a technical standpoint but also an operational one. Fortune laser will help you choose the best laser cleaning machine for your use in this article.

 

There are two main elements to assessing whether an item can be cleaned with a laser.

1. What material is the substrate of the object to be cleaned, and whether it is easily affected by heat.

2. What is the coating that needs to be removed, and whether light can react with this layer of material.

 

 

And, there are three main options to consider when choosing a cleaning laser: delivery system, power mode and power level.

 

CHOOSING THE RIGHT LASER DELIVERY SYSTEM

There are two delivery options available for laser cleaning: handheld and automatic. Handheld options work exceptionally well for projects requiring mobility, unique surface geometries, and varying parts numbers. For regular, repeated cleanings, however, an automated delivery system is the better choice. By working with several robotics options, we can create a laser cleaning solution that integrates into your production line and increases the efficiency of your processes.

 

CHOOSING THE RIGHT LASER MODE

There are two modes of cleaning machines based on laser light sources.

One is CW fiber laser cleaning machine

And second one is Pulse laser cleaning machine 

CW fiber laser cleaning machine use handheld clean head with continuous laser source. The advantage of CW cleaning machine is that the clean speed is fast and the clean head is light. High cost performance

If you have low requirements for laser cleaning and only remove rust or thin paint of stainless steel , mild steel and iron, CW laser cleaning machine can meet the requirements.

CW laser cleaning machine power support 1000W 1500W 2000W , the laser source you can choose Raycus, Max JPT and IPG brand.

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Pulse laser cleaning machine with pulse laser source and galvo clean head.

laser cleaner

If you have high-value products need clean that must be use pulsed laser cleaning machine system.

What the pulsed laser cleaning machine can do?

 Depainting

 High Power Laser Surface Cleaning

 High Power Laser Surface Treatment Induced Surface Improvement

 Uniform Surface with Low HAZ

 High Power Laser Paint Removal

 Subtractive Surface Treatment

 Surface Texturing

 Cosmetic Surface Conditioning (Replaces Bead Blasting)

 Tire Mold Cleaning

 Mold Cleaning

 Selective Paint Removal

 Metal Parts Cleaning

 Anodizing Removal 3D Surface Cleaning and Conditioning

CW laser cleaning effect

CW laser cleaning effect

Pulse laser cleaning effect

Pulse laser cleaning effect

CHOOSING THE RIGHT POWER LEVEL

With laser cleaning, there’s no one-size-fits-all approach. That’s why we offer three different power levels of cleaning lasers.

 

Low-powered laser doesn’t equate to ineffective. In fact, our low-power laser solutions provide a gentle, high-precision cleaning perfect for historic restoration, de-coating, and small treatment areas. It uses short pulses of laser light and has the same intensity as other powered cleaners, but is ideal for products such as:

 

 Historical artifacts

 Valuable heirlooms

 Small automotive parts

 Rubber/Injection molds

 Any application where gentle cleaning is required

 MID-POWER LASER SOLUTIONS

 

Mid-power laser has a quicker cleaning rate and allows for larger surface area cleaning. It’s digitally controlled and user-friendly. Each laser is controlled from their supporting optics system and is perfect for:

 

 Oxide or lubricant removal prior to welding

 Targeted corrosion removal on aircraft wings

 Composite and tire molds

 Historic restoration

 Paint removal on aircraft

 HIGH-POWER LASER SOLUTIONS

High-power laser solutions are some of the most powerful on the market. The application is easy to use and features a touch-screen display and real-time controls. It produces larger amounts of energy per pulse of laser light, making it ideal for industrial use and:

 

 Eliminating corrosion from metals

 Hazardous coating removal

 Pre-treatment of welding seams

 Nuclear decontamination

 Cleaning prior to non-destructive testing/investigation

 

Please dont hesitate to contact us for more details about the machine or need any assistance to choose a suitable laser cleaning solution for your application!


Post time: Aug-04-2022
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