Isimo Semboni kanye Nokuhlaziywa Kwendawo Okuncintisanayo Kokushisela Nge-Laser

Ukushisela nge-laser kubhekisela endleleni yokucubungula esebenzisa amandla aphezulu e-laser ukuhlanganisa izinsimbi noma ezinye izinto ze-thermoplastic ndawonye. Ngokwezimiso zokusebenza ezahlukene kanye nokuzivumelanisa nezimo ezahlukene zokucubungula, ukushisela nge-laser kungahlukaniswa ngezinhlobo ezinhlanu: ukushisela kokuqhuba ukushisa, ukushisela kokungena okujulile, ukushisela okuhlanganisiwe, ukushisela nge-laser kanye nokushisela kokuqhuba nge-laser.

Njengohlobo olusha lwendlela yokushisela, uma kuqhathaniswa nezinye izindlela zokushisela zendabuko, ukushisela nge-laser kunezinzuzo zokungena okujulile, isivinini esisheshayo, ukuguqulwa okuncane, izidingo eziphansi zendawo yokushisela, ubuningi bamandla aphezulu, futhi akuthinteki ngamasimu kazibuthe. Akugcini ngezinto eziqhuba umoya, Akudingi izimo zokusebenza ze-vacuum futhi akukhiqizi ama-X-ray ngesikhathi senqubo yokushisela. Kusetshenziswa kabanzi emkhakheni wokukhiqiza ngokunemba okuphezulu.

Ukuhlaziywa kwezinkambu zesicelo sokushisela nge-laser

Ukushisela nge-laser kunezinzuzo zokunemba okuphezulu, ukuvikelwa okuhlanzekile nokwemvelo, izinhlobo ezahlukene zezinto zokucubungula, ukusebenza kahle okuphezulu, njll., futhi kunezinhlelo zokusebenza eziningi. Njengamanje, ukushisela nge-laser kuye kwasetshenziswa kabanzi kumabhethri kagesi, ezimotweni, kuma-electronics abathengi, ezokuxhumana kwe-optical nakwezinye izinkambu.

(1) Ibhethri lamandla

Kunezinqubo eziningi zokukhiqiza zamabhethri e-lithium-ion noma amaphakethe ebhethri, futhi kunezinqubo eziningi, njengokushisela i-valve engaqhumi, ukushisela amathebhu, ukushisela indawo yebhethri, ukushisela igobolondo lebhethri lamandla kanye nokushisela isembozo, imodyuli kanye nokushisela i-PACK Kwezinye izinqubo, ukushisela nge-laser kuyindlela engcono kakhulu. Isibonelo, ukushisela nge-laser kungathuthukisa ukusebenza kahle kokushisela kanye nokungabi nomoya kwe-valve engaqhumi yebhethri; ngesikhathi esifanayo, ngoba ikhwalithi ye-beam yokushisela nge-laser ilungile, indawo yokushisela ingenziwa ibe ncane, futhi ifaneleka kakhulu ku-aluminium strip, i-copper strip kanye ne-electrode yebhethri enebhendi elincane. Ukushisela ngebhande kunezinzuzo ezihlukile.

(2) Imoto

Ukusetshenziswa kokushisela nge-laser enqubweni yokukhiqiza izimoto kuhlanganisa ikakhulukazi izinhlobo ezintathu: ukushisela nge-laser tailor kwamapuleti obukhulu obungalingani; ukushisela nge-laser assembly of body assembly kanye ne-sub-assemblies; kanye nokushisela nge-laser kwezingxenye zezimoto.

Ukushisela i-laser tailor kusemkhakheni nasekukhiqizweni komzimba wemoto. Ngokwezidingo ezahlukene zokuklama nokusebenza komzimba wemoto, amapuleti anobukhulu obuhlukene, izinto ezahlukene, ukusebenza okuhlukile noma okufanayo axhunywe abe yi-whole ngokusebenzisa ubuchwepheshe bokusika nokuhlanganisa nge-laser, bese enyatheliswa engxenyeni yomzimba. Njengamanje, izimbobo ezifakwe i-laser tailor-welded ziye zasetshenziswa kabanzi ezingxenyeni ezahlukene zomzimba wemoto, njengepuleti lokuqinisa i-lodge compartment, iphaneli yangaphakathi ye-lodge compartment, ukwesekwa kwe-shock absorber, isembozo samasondo angemuva, iphaneli yangaphakathi yodonga oluseceleni, iphaneli yangaphakathi yomnyango, iphansi langaphambili, imisebe ende yangaphambili, amabhampa, imisebe yesiphambano, izembozo zamasondo, izixhumi ze-B-pillar, izinsika eziphakathi, njll.

Ukushisela nge-laser komzimba wemoto kuhlukaniswe kakhulu ukushisela kwe-assembly, ukushisela odongeni oluseceleni kanye nesembozo sangaphezulu, kanye nokushisela okulandelayo. Ukusetshenziswa kokushisela nge-laser embonini yezimoto kunganciphisa isisindo semoto ngakolunye uhlangothi, kuthuthukise ukuhamba kwemoto, futhi kunciphise ukusetshenziswa kukaphethiloli; ngakolunye uhlangothi, kungathuthukisa ukusebenza komkhiqizo. Ikhwalithi kanye nentuthuko kwezobuchwepheshe.

Ukusetshenziswa kokushisela nge-laser ezingxenyeni zezimoto kunezinzuzo zokuthi cishe akukho ukushintshwa kwengxenye yokushisela, isivinini sokushisela esisheshayo, futhi asikho isidingo sokwelashwa kokushisa ngemva kokushisela. Njengamanje, ukushisela nge-laser kusetshenziswa kabanzi ekwakhiweni kwezingxenye zezimoto ezifana namagiya okudlulisa, ama-valve lifters, ama-hinges eminyango, ama-drive shafts, ama-steering shafts, amapayipi okukhipha injini, ama-clutch, ama-axle e-turbocharger kanye ne-chassis.

(3) Imboni ye-Microelectronics

Eminyakeni yamuva nje, ngentuthuko yemboni ye-elekthronikhi ibheke ekuncipheni, inani lezingxenye ezahlukene ze-elekthronikhi liye laba lincane kakhulu, futhi ukushiyeka kwezindlela zokuqala zokushisela kuye kwavela kancane kancane. Izingxenye zonakele, noma umphumela wokushisela awukho ezingeni elifanele. Kulesi simo, ukushisela nge-laser kuye kwasetshenziswa kabanzi emkhakheni wokucubungula nge-microelectronic njengokupakisha inzwa, i-elekthronikhi ehlanganisiwe, namabhethri ezinkinobho ngenxa yezinzuzo zako njengokungena okujulile, isivinini esisheshayo, kanye nokuguquguquka okuncane.

3. Isimo sentuthuko yemakethe yokushisela nge-laser

(1) Izinga lokungena emakethe lisadinga ukuthuthukiswa

Uma kuqhathaniswa nobuchwepheshe bemishini yendabuko, ubuchwepheshe bokushisela nge-laser bunezinzuzo ezibalulekile, kodwa busenenkinga yokungangeneli kwezinga lokungena ekukhuthazeni izinhlelo zokusebenza ezimbonini ezingezansi. Izinkampani zokukhiqiza zendabuko, ngenxa yokuqaliswa kwangaphambili kwemigqa yokukhiqiza yendabuko kanye nemishini yemishini, kanye nendima ebalulekile ekukhiqizweni kwezinkampani, ukufaka esikhundleni imigqa yokukhiqiza yokushisela nge-laser ethuthukisiwe kusho ukutshalwa kwezimali okukhulu, okuyinselele enkulu kubakhiqizi. Ngakho-ke, imishini yokucubungula nge-laser kulesi sigaba igxile kakhulu emikhakheni eminingana ebalulekile yezimboni enesidingo esinamandla samandla okukhiqiza kanye nokwanda kokukhiqiza okusobala. Izidingo zezinye izimboni zisadinga ukukhuthazwa ngempumelelo.

(2) Ukukhula okuqhubekayo ngobukhulu bemakethe

Ukushisela nge-laser, ukusika nge-laser, kanye nokumaka nge-laser ndawonye kwakha “i-troika” yemishini ye-laser. Eminyakeni yamuva nje, ukuzuza ekuthuthukisweni kobuchwepheshe be-laser kanye nokwehla kwamanani e-laser, kanye nokusetshenziswa okuphansi kwemishini yokushisela nge-laser, izimoto zamandla amasha, amabhethri e-lithium, amaphaneli okubonisa, ama-elekthronikhi abathengi befoni ephathekayo kanye neminye imikhakha kunesidingo esikhulu. Ukukhula okusheshayo kwemali engenayo emakethe yokushisela nge-laser kukhuthaze ukukhula okusheshayo kwemakethe yemishini yokushisela nge-laser yasekhaya.

Isikali semakethe yokushisela nge-laser yaseShayina kanye nezinga lokukhula

(3) Imakethe ihlukene phakathi, futhi isimo sokuncintisana asikazinzi

Ngokombono wemakethe yonke yokushisela nge-laser, ngenxa yezici zezinkampani zokukhiqiza zesifunda nezezansi, kunzima emakethe yokushisela nge-laser emkhakheni wokukhiqiza ukwakha iphethini yokuncintisana egxile kakhulu, futhi yonke imakethe yokushisela nge-laser ihlukene kakhulu. Njengamanje, kunezinkampani zasekhaya ezingaphezu kuka-300 ezibandakanyeka ekushiseleni nge-laser. Izinkampani ezinkulu zokushisela nge-laser zifaka phakathi i-Han's Laser, i-Huagong Technology, njll.

4. Isibikezelo sentuthuko yokushisela nge-laser

(1) Ithrekhi yesistimu yokushisela ye-laser ephethwe ngesandla kulindeleke ukuthi ingene enkathini yokukhula okusheshayo

Ngenxa yokwehla okukhulu kwezindleko zama-fiber lasers, kanye nokuvuthwa kancane kancane kobuchwepheshe bokudlulisa i-fiber kanye nekhanda lokushisela eliphathwa ngesandla, izinhlelo zokushisela i-laser eziphathwa ngesandla ziye zathandwa kancane kancane eminyakeni yamuva nje. Ezinye izinkampani zithumele ama-Taiwan angu-200, kanti ezinye izinkampani ezincane nazo zingathumela amayunithi angu-20 ngenyanga. Ngesikhathi esifanayo, izinkampani ezihamba phambili emkhakheni we-laser njenge-IPG, i-Han's, ne-Raycus nazo zethule imikhiqizo ye-laser ephathwa ngesandla ehambisanayo.

Uma kuqhathaniswa nokushisela kwe-argon arc yendabuko, ukushisela kwe-laser ephathwa ngesandla kunezinzuzo ezisobala ngekhwalithi yokushisela, ukusebenza, ukuvikelwa kwemvelo kanye nokuphepha, kanye nezindleko zokusetshenziswa emasimini okushisela angajwayelekile njengezinto zasekhaya, amakhabethe, kanye nama-lifti. Uma sithatha izindleko zokusebenzisa njengesibonelo, opharetha bokushisela be-argon arc basezikhundleni ezikhethekile ezweni lakithi futhi badinga isitifiketi sokusebenza. Njengamanje, izindleko zomsebenzi zonyaka zomshiseli ovuthiwe emakethe azingaphansi kwama-yuan angu-80,000, kuyilapho ukushisela kwe-laser ephathwa ngesandla kungasebenzisa okujwayelekile. Izindleko zomsebenzi zonyaka zabasebenzi zingama-yuan angu-50,000 kuphela. Uma ukusebenza kahle kokushisela kwe-laser ephathwa ngesandla kuphindwe kabili kune-argon arc welding, izindleko zomsebenzi zingasindiswa ngama-yuan angu-110,000. Ngaphezu kwalokho, ukushisela kwe-argon arc ngokuvamile kudinga ukupholishwa ngemva kokushisela, kuyilapho ukushisela kwe-laser ephathwa ngesandla akudingi ukupholishwa, noma ukupholishwa kancane kuphela, okusindisa ingxenye yezindleko zomsebenzi zesisebenzi sokupholishwa. Sekukonke, isikhathi sokubuyisela imali semishini yokushisela ye-laser ephathwa ngesandla cishe unyaka owodwa. Njengoba ukusetshenziswa kwamanje kwezigidi ezingamashumi ezigidi ze-argon arc welding ezweni, isikhala sokufaka esikhundleni se-laser welding ephethwe ngesandla sikhulu kakhulu, okuzokwenza uhlelo lwe-laser welding oluphethwe ngesandla kulindeleke ukuthi lungenise isikhathi sokukhula okusheshayo.

Izinzuzo zohlelo lokushisela lwe-laser oluphathwa ngesandla

(2) Insimu yokufaka isicelo iyaqhubeka nokukhula, futhi ukushisela nge-laser kuletha amathuba amasha okuthuthukiswa

Ubuchwepheshe bokushisela nge-laser uhlobo olusha lobuchwepheshe bokucubungula olusebenzisa amandla aqondisayo ekucutshungulweni okungekona ukuthintana. Luhluke kakhulu ezindleleni zokushisela zendabuko. Lungahlanganiswa nezinye ubuchwepheshe eziningi futhi luzale ubuchwepheshe obusha kanye nezimboni, ezizokwazi ukuthatha indawo yokushisela yendabuko emikhakheni eminingi.

Ngokuthuthuka okusheshayo kolwazi lwezenhlalo, ubuchwepheshe be-microelectronics obuhlobene nobuchwepheshe bolwazi, kanye nekhompyutha, ukuxhumana, ukuhlanganiswa kwama-elekthronikhi abathengi kanye nezinye izimboni kuyachuma, futhi baqala indlela yokunciphisa okuqhubekayo nokuhlanganiswa kwezingxenye. Ngaphansi kwesizinda salo mkhakha, ukuqaphela ukulungiswa, ukuxhumana, kanye nokupakishwa kwezingxenye ezincane, nokuqinisekisa ukunemba okuphezulu kanye nokuthembeka okuphezulu kwemikhiqizo okwamanje kuyizinkinga eziphuthumayo okudingeka zinqotshwe. Ngenxa yalokho, ubuchwepheshe bokushisela obusebenza kahle kakhulu, obunembile kakhulu, nomonakalo omncane kancane kancane buba yingxenye ebalulekile yokusekela ukuthuthukiswa kokukhiqiza okuthuthukisiwe kwesimanje. Eminyakeni yamuva nje, ukushisela nge-laser kuye kwanda kancane kancane emikhakheni ye-micromachining enhle njengamabhethri kagesi, izimoto, kanye nama-electronics abathengi, kanye nesakhiwo esiyinkimbinkimbi samasimu obuchwepheshe obuthuthukisiwe njengezinjini zezindiza, izindiza zerokhethi, kanye nezinjini zezimoto. Imishini yokushisela nge-laser ilethe Amathuba Amasha Okuthuthukiswa.