Usebenza kanjani umshini we-laser welding?
Umshini wokushisela we-laser usebenzisa amandla amakhulu we-laser pulse ukushisa into ezocutshungulwa ebangeni elincane, futhi ekugcineni uyayincibilikisa ukuze yakhe ichibi elithile elincibilikisiwe, elikwazi ukubona ukushisela kwamabala, i-butt welding, i-lap welding, i-sealing welding, njll.
Usetshenziselwani umshini we-laser welding?
1. Ukushisela
Inhloso eyinhloko yomshini wokushisela we-laser ngokungangabazeki ukushisela. Ayikwazi ukushisela izinto zensimbi ezinodonga oluncane nje kuphela njengamapuleti ensimbi engagqwali, amapuleti e-aluminium, namapuleti anathayela, kodwa futhi ingasetshenziselwa ukushisela izingxenye zensimbi zeshidi, njengezitsha zasekhishini. Ifanele i-flat, i-arc, i-arc kanye ne-Welding yanoma yikuphi ukuma isetshenziswa kabanzi emshinini wokunemba, ubucwebe, izingxenye ze-electronic, amabhethri, amawashi, ukuxhumana, imisebenzi yezandla nezinye izimboni. Ingakwazi ukuqedela ukushisela kahle ezindaweni ezihlukahlukene eziyinkimbinkimbi futhi inezinga eliphezulu lokukhiqiza. Uma kuqhathaniswa ne-argon arc welding yendabuko kanye ne-welding kagesi Futhi ezinye izinqubo zinezinzuzo ezisobala kakhulu.
Ukusebenzisa umshini wokushisela we-laser, umthungo we-weld unobubanzi obuncane, ukujula okukhulu, indawo encane yokushaqeka okushisayo, i-deformation encane, i-weld seam ebushelelezi futhi enhle, ikhwalithi ephezulu ye-welding, ayikho imigodi yomoya, ukulawula okunembile, ikhwalithi ye-welding ezinzile, asikho isidingo sokwelashwa noma ukwelashwa okulula ngemva kokushisela i-Can.
2. Ukulungisa
Ukusetshenziswa komshini wokushisela we-laser akugcini nje ekushiseleni, kodwa futhi nokulungisa ukuguga, ukukhubazeka, ukuklwebheka kwesikhunta, nomgodi wesihlabathi, ukuqhekeka, ukuguqulwa kanye nezinye iziphambeko zensimbi yokusebenza. Isikhunta sizoguga ngemva kwesikhathi eside sisetshenziswa. Uma ilahlwa ngokuqondile, ukulahlekelwa kuzoba kukhulu. Isikhunta esiyinkinga singasetshenziswa ngokugcwele futhi ngokulungisa isikhunta esiyinkinga ngomshini wokushisela we-laser, ikakhulukazi lapho kulungiswa indawo enhle, ukugwema izinkinga ezimbili zokushisa okushisayo kanye nokwelashwa kwe-post-welding. Inqubo eyodwa, ukonga kakhulu isikhathi sokukhiqiza nezindleko zokukhiqiza.
Iyiphi inqubo yokushisela onayo umshini wokushisela we-laser?
1. Ukushisela phakathi kwezingcezu
Kubandakanya i-butt welding, i-end welding, i-center penetration fusion welding, kanye ne-centre penetration fusion welding.
2. I-wire to wire welding
Kubandakanya i-wire-to-wire butt welding, i-cross welding, i-parallel lap welding, kanye ne-T-shaped welding.
3. Welding of metal wire kanye block izingxenye
I-laser welding ingakwazi ukubona ngempumelelo ukuxhunywa kocingo lwensimbi kanye nezingxenye ze-block, futhi ubukhulu bezingxenye ze-block bungaba ngokunganaki. Ukunakwa kufanele kukhokhwe kubukhulu bejometri bezinto ze-filamentary ngesikhathi sokushisela.
4. Welding izinsimbi ezahlukene
Ukushisela kwezinhlobo ezahlukene zezinsimbi kubhekisela kububanzi bepharamitha bokushisela nokushisela. Ukushiswa kwe-laser phakathi kwezinto ezihlukene kungenzeka kuphela ngezinhlanganisela ezithile zezinto.
Ungakhetha kanjani umthombo we-laser ofanele?
Umthombo we-laser ye-Yg:
Ishidi lensimbi, izixhumanisi zobucwebe begolide, ama-titanium pacemaker, ama-razor blades okushisela ngamalaser ashayayo.
Lolu hlobo lwe-laser luvimbela insimbi ekuncibilikeni noma ekuwohlokeni.
Okwezinsimbi ezincane nezilula.
Umthombo we-laser we-CW:
Lokhu kubiza kakhulu uma kuqhathaniswa nama-laser ama-pulsed. Futhi kunciphisa izindleko zokusebenza.
Isebenza kakhulu ezinsimbi eziphikisayo.
Kunconyelwe ukushisela izingxenye eziwugqinsi.
Ingabangela izinkinga uma isetshenziswa ensimbi noma ezingxenyeni ezincanyana kakhulu. Kulokhu, i-laser ingalimaza, incibilike noma ikhubaze ingxenye.
Yiziphi izinhlobo zemishini yokushisela ezikhona sezizonke?
Imishini yokushisela i-laser yaziwa nangokuthi imishini yokushisela i-laser nemishini yokushisela ye-laser. Izigaba eziqondile zimi kanje:
1. Umshini wokushisela we-laser ophathwa ngesandla:
Lokhu cishe uhlobo oluvame kakhulu lwemishini yokushisela emakethe. Ngokuvamile esetshenziselwa ukushisela amashidi ensimbi ahlukahlukene.
2. Umshini wokushisela indawo ye-laser:
Ingasetshenziselwa ubucwebe begolide nesiliva, ukugcwaliswa kwembobo yezingxenye ze-elekthronikhi, amabhamuza e-welding, ama-welding inlay, njll.
3. Umshini wokushisela we-laser ozenzakalelayo:
Ifanele ukushiselwa okuzenzakalelayo kwemigqa eqondile kanye nemibuthano yensimbi yokusebenza, futhi ivame ukusetshenziswa ezimbonini ezifana namabhethri omakhalekhukhwini, ubucwebe, izingxenye ze-electronic, izinzwa, amawashi namawashi, imishini yokunemba, ukuxhumana, kanye nemisebenzi yezandla.
4. Umshini wokushisela isikhunta se-laser:
Isetshenziselwa ikakhulukazi ukulungisa isikhunta embonini yokukhiqiza isikhunta kanye nezimboni zokubumba ezifana nomakhalekhukhwini, imikhiqizo yedijithali, izimoto nezithuthuthu, futhi isetshenziselwa kakhulu ukushisela ngesandla.
5. I-Optical fiber transmission laser welding machine:
Ezingxenyeni okunzima ukufinyelela kuzo zokushisela, i-flexible transmission non-contact welding isetshenziswa, enokuguquguquka okukhulu. I-laser beam ingabona ukuhlukana kwesikhathi namandla, futhi ingacubungula imishayo eminingi ngesikhathi esisodwa, ehlinzeka ngezimo zokushisela ngokunemba.
6. I-Optical fibre galvanometer laser welding machine:
Inhlanganisela ephelele ye-galvanometer motion system kanye ne-laser welding system. Londoloza ngokuphumelelayo isikhathi sokuma esingenalutho ngesikhathi sokushisela iphuzu elilodwa, futhi uthuthukise ukusebenza kahle izikhathi ezingu-3~5 uma kuqhathaniswa nebhentshi lokusebenzela likagesi elivamile.
Isingeniso sezinhlobo ezithile zemishini yokushisela:
Umshini wokushisela we-laser ophethwe ngesandla
Imishini ejwayelekile kakhulu yokucubungula insimbi ye-laser emakethe umshini wokushisela we-laser ophathwa ngesandla. Emishini yokushisela yendabuko, inhlanganisela yokuhlangenwe nakho okucebile kwe-welding kanye nobuchwepheshe kuyadingeka ukuze kuhlangatshezwane nokukhiqizwa kwansuku zonke, futhi ijubane lihamba kancane, futhi ukubukeka kwe-welding kudinga ukupholisha okulandelayo. Ukucubungula kudla isikhathi futhi kuyakhandla.
Isingeniso esiyisibonelo: Sebenzisa i-optical fibre ukuze udlulise i-laser, futhi ugxilise i-laser beam ngqo engxenyeni yokushisela ngesibhamu esifuthayo esibanjwa ngesandla. Inezici zokunemba okuphezulu, ukusebenza kahle okuphezulu kanye nendawo ethintekile ukushisa, futhi ifanele ukushisela izingxenye ezincane, eziyinkimbinkimbi noma okunzima ukuzifinyelela.
Inzuzo eyinhloko:
1 Ukusebenza kulula, asikho isipiliyoni sobuchwepheshe bokushisela esidingekayo, futhi ukusebenza kungaqalwa ngemuva kwamahora ama-2 wokuqeqeshwa okulula.
2 Ijubane lokushisela lishesha kakhulu, futhi i-laser welder ephathwa ngesandla ingangena esikhundleni sokuphuma kwamashiseli ajwayelekile ama-3 kuye kwayi-5.
3 Ukushisela kungaba ngokuyisisekelo mahhala izinto ezisetshenziswayo, ukonga izindleko ekukhiqizeni.
4 Ngemva kokuphothulwa kokushisela, i-weld seam iyakhanya futhi ihlanzekile, futhi ngokuyisisekelo ingenziwa ngaphandle kokugaya.
5. Amandla omshini wokushisela we-laser agxilile, ububanzi bokubonisa ukushisa buncane, futhi umkhiqizo akulula ukuwulimaza.
6 Amandla omshini wokushisela we-laser agxilile, futhi amandla okushisela aphakeme kakhulu.
7. Amandla namandla omshini we-laser welding alawulwa ngedijithali, angahlangabezana nezidingo ezihlukahlukene zokushisela, njengokungena okuphelele, ukungena, ukuthungatha indawo nokunye.
Izinto ezisetshenziswayo kanye nezicelo zemboni: ikakhulukazi ezisetshenziswa ezingxenyeni zikagesi, izingxenye zezimoto, amathuluzi, imishini enembayo, okokusebenza kwezokuxhumana kanye nezinye izimboni zensimbi engagqwali, i-carbon steel, i-silicon steel, i-aluminium alloy, ingxubevange ye-titanium, ishidi eliwuthayela, ishidi lika-galvanized, ithusi, njll.
Umshini wokushisela we-laser we-automatic-two-dimensional othomathikhi we-laser welding
Isingeniso Semodeli:
Umshini wamukela umgodi wokugxilisa we-ceramic onezibani eziphindwe kabili ongeniswe usuka e-UK, onamandla anamandla, ukushaya kwenhliziyo okuhlelekayo kanye nokuphathwa kwesistimu okukhaliphile. I-Z-axis yebhentshi lokusebenzela ingakhuphuka iphinde yehle ngogesi ukuze igxile, futhi ilawulwa yi-PC yezimboni. Ifakwe ithebula elihambayo elizenzakalelayo le-X/Y le-eksisi enezinhlangothi ezintathu ezizenzakalelayo. Okunye okukhethwa kukho okujikelezayo (80mm noma p 125mm ngokuzikhethela) ukuze kuzuzwe ukushiselwa kwe-laser okuzenzakalelayo okuyizinhlangothi ezimbili. Uhlelo lokuqapha lusebenzisa isibonakhulu, ukukhanya okubomvu kanye ne-CCD. Ifakwe isistimu yokupholisa amanzi yangaphandle.
Inzuzo eyinhloko:
1. I-cavity ye-ceramic concentrator enezibani ezimbili isetshenziswa evela e-UK, ekwazi ukumelana nokugqwala futhi imelana nokushisa okuphezulu, futhi impilo ye-cavity iminyaka engu-8-10.
2. Ukusebenza kahle kokukhiqiza kuphezulu, isivinini sokushisela siyashesha, futhi ukukhiqizwa kwenqwaba okuzenzakalelayo komugqa womhlangano kungabonakala.
3. Ikhanda le-laser lingashintshwa ngo-360 °, futhi indlela yonke ye-optical ingahanjiswa ku-360 ° futhi yelulwe emuva naphambili.
4. Ubukhulu bendawo yokukhanya bungalungiswa ngogesi.
5. Isiteji esisebenzayo singahanjiswa ngogesi ngezilinganiso ezintathu.
Izinto ezisetshenziswayo kanye nezicelo zemboni:
Ifanele amaketela, izinkomishi zevacuum, izitsha zensimbi engagqwali, izinzwa, izintambo ze-tungsten, ama-diode amandla aphezulu (ama-transistors), ama-aluminium alloys, ama-laptop casing, amabhethri eselula, izibambo zezicabha, isikhunta, izinsiza zikagesi, izihlungi, imibhobho, imikhiqizo yensimbi engagqwali, ikhanda lebhola legalofu, ezinye izinsimbi zokushisela i-zinc. Ihluzo ezishiselayo zihlanganisa: amaphuzu, imigqa eqondile, imibuthano, izikwele nanoma yiziphi izithombe zendiza ezidwetshwe isofthiwe ye-AutoCAD.
Ideskithophu ehlanganisiwe, ehlukene, i-mini laser spot welding
Isingeniso Semodeli:
Umshini wokushisela indawo we-laser usetshenziswa kakhulu ukulungisa izimbobo namabhamuza okushisela ubucwebe begolide nobusiliva. I-laser spot welding ingenye yezici ezibalulekile zokusetshenziswa kobuchwepheshe bokucubungula izinto ze-laser. Inqubo ye-spot welding iwuhlobo lwe-heat conduction, okungukuthi, imisebe ye-laser ishisa ingaphezulu le-workpiece, futhi ukushisa okungaphezulu kusakazekela ngaphakathi ngokuqhutshwa kokushisa. Ngokulawula ububanzi, amandla, amandla aphezulu kanye nokuphindaphinda kwe-laser pulse Parameters efana nefrikhwensi yenza i-workpiece incibilike futhi yakhe ichibi elithile elincibilikisiwe. Ngenxa yezinzuzo zayo eziyingqayizivele, isetshenziswe ngempumelelo ekucubunguleni ubucwebe begolide nesiliva kanye nokushisela izingxenye ezincane ezincane.
Izici zemodeli:
Isivinini esisheshayo, ukusebenza kahle okuphezulu, ukujula okukhulu, ukuwohloka okuncane, indawo encane ethinteke ukushisa, ikhwalithi ephezulu yokushisela, akukho ukungcoliswa kwamalunga e-solder, ukusebenza kahle okuphezulu nokuvikelwa kwemvelo.
Inzuzo eyinhloko:
1. Amandla, ububanzi be-pulse, imvamisa, usayizi wendawo, njll. kungalungiswa ngaphakathi kwebanga elikhulu ukuze kuzuzwe imiphumela ehlukahlukene yokushisela. Imingcele ilawulwa futhi ilungiswe endaweni evaliwe, elula futhi ephumelelayo.
2. Kusetshenziswa i-ceramic concentrating cavity engeniswe isuka e-United Kingdom, ekwazi ukumelana nokugqwala, ukumelana nezinga lokushisa eliphezulu, futhi esebenza kahle kakhulu ekuguquleni ugesi wezithombe.
3. Yamukela isistimu ye-shading ezenzakalelayo ehamba phambili kakhulu emhlabeni, eqeda ukucasuka kwamehlo phakathi namahora okusebenza.
4. Unamandla okusebenza ngokuqhubekayo amahora angu-24, wonke umshini unokusebenza okuzinzile, futhi awukhathaleli phakathi namahora angu-10,000.
5. Idizayini eyenziwe ngabantu, ngokuhambisana ne-ergonomics, ingasebenza isikhathi eside ngaphandle kokukhathala.
I-Laser Mold Welding Machine
Isingeniso Semodeli:
Umshini wokushisela isikhunta we-laser uyimodeli ekhethekile eyenzelwe imboni yokubumba. Lo mshini usetshenziselwa ngokukhethekile ukufaka umshini wokushisela we-argon arc wendabuko ukulungisa isikhunta esinembayo. Izingxenye ezibalulekile zomshini yonke imikhiqizo evela kwamanye amazwe. Uhlelo lokusebenza lwesofthiwe lusebenzisa isibonisi sekristalu esiwuketshezi sesikrini esikhulu, futhi isixhumi esibonakalayo silula futhi sicacile, futhi opharetha kulula ukufunda nokusebenzisa. Izinhlobonhlobo zezindlela zokusebenza ezigcinwe ngaphambilini zingahlelwa nguwe, futhi umsebenzi wenkumbulo unomphela ungasetshenziswa ezintweni ezihlukahlukene.
Izici zemodeli:
1. Indawo ethinteke ngokushisa incane futhi ngeke ibangele ukuguquguquka kwesikhunta esinembayo;
2. Ukujula kwe-welding kukhulu futhi ukushisela kuqinile. Incibilike ngokuphelele, ingashiyi mikhondo yokulungisa. Akukho ukucindezeleka ekuhlanganyeleni phakathi kwengxenye ephakanyisiwe yechibi elincibilikisiwe kanye ne-substrate;
3. Izinga le-oxidation eliphansi, i-workpiece ngeke ishintshe umbala;
4. Ngeke kube nemigodi yomoya noma imigodi yesihlabathi ngemva kokushisela;
5. I-weld ingacutshungulwa, ifaneleka ngokukhethekile ukulungiswa kwesikhunta ngezidingo zokupholisha;
6. I-workpiece ingafinyelela ku-50 ~ 60 ubulukhuni be-Rockwell ngemva kokushisela.
Izicelo:
Isikhunta, ukubumba okunembayo komjovo, ukufakwa kwe-die-casting, isitembu, insimbi engagqwali nezinye izinto eziqinile ezifana nokuqhekeka, ukuchopha, ukugqokwa komshini wokugaya onqenqemeni nokulungiswa konqenqema lokuvala, ukushisela; ukunemba okuphezulu, ububanzi bendawo ye-laser welding yi-0.2nm ~ 1.5nm kuphela; indawo yokushisa incane, icutshungulwa I-workpiece ngeke ikhubazekile; ingabhalwa ngemuva kwe-welding ngaphandle kokuthinta umphumela.
Umshini wokushisela we-laser othomathikhi we-fiber transmission
Isingeniso Semodeli:
Umshini wokushisela we-laser we-Optical fiber uwuhlobo lwemishini yokushisela ye-laser ehlanganisa i-laser enamandla amakhulu ibe yi-fiber optical, ngemva kokudluliswa kwebanga elide, igoqe ukukhanya okuhambisanayo ngesibuko esihambisanayo, futhi yenze ukushisela kucezu lokusebenza. Shisela isikhunta esikhulu nezingxenye ezinembayo ezingafinyeleleki, futhi usebenzise ukushisela okuguquguqukayo okungathinteki, okuguquguquka okukhulu. I-laser beam ingafinyelela isikhathi namandla okuhlukanisa, futhi ingacubungula imishayo eminingi ngesikhathi esisodwa, inikeze izimo ezikahle kakhulu zokushisela.
Isici esiyinhloko:
1.Isistimu yokuqapha ikhamera ye-CCD ongazikhethela, elungele ukubhekwa nokubeka kahle;
2.Ukusabalalisa amandla endaweni yokushisela kufana, futhi inendawo yokukhanya engcono kakhulu edingekayo ezicini zokushisela;
3.Zijwayeze kuma-weld ahlukahlukene ayinkimbinkimbi, ukushisela amabala kwamadivayisi ahlukahlukene, kanye nokushisela kwamapuleti amancane ngaphakathi kwe-1mm;
I-4.I-ceramic concentrating cavity engenisiwe isetshenziswa, ekwazi ukumelana nokugqwala, ukumelana nokushisa okuphezulu, futhi impilo ye-cavity iminyaka engu-8 kuya kwe-10), futhi impilo yesibani se-argon ingaphezu kwezigidi ezingu-8; ithuluzi elizenzakalelayo elikhethekile kanye nezakhiwo kungenziwa ngokwezifiso ukuze kuzuzwe ukukhiqizwa kwemikhiqizo eminingi.
Izicelo:
Isetshenziswa kabanzi ekukhiqizeni ngobuningi bemishini yokuxhumana ye-optical, izakhi ze-elekthronikhi, imishini yezokwelapha, amawashi, izibuko, imikhiqizo yokuxhumana yedijithali, izingxenye ezinembile, ihadiwe nezinye izimboni, kanye nokulungiswa kokushisela isikhunta esikhulu, ukubunjwa kokufa nokubunjwa komjovo.
Isikhathi sokuthumela: Jun-02-2023
