I-laser welding iyindlela ethandwa kakhulu ekukhiqizeni ngenxa yokunemba nokusebenza kahle kwayo. Enye yezingxenye ezibalulekile zomshini wokushisela i-laser wuhlelo lokulandela umthungo, oluqinisekisa ukuma okunembile kwelaser. Kulesi sihloko, sizohlaziya izinzuzo zokulandela umthungo wemishini yokushisela i-laser nokuthi ingathuthukisa kanjani ukukhiqiza kanye nekhwalithi yokushisela. Sizophinde sixoxe ngezinzuzo zokusebenzisa irobhothi elinesistimu yokulandelela i-laser seam.
Ukuma okunembile kuncike ku-laser
Ukunemba kwelaser weldingincike kakhulu ekumisweni okunembayo kwe-laser beam. Izinhlelo zokulandela umkhondo emishinini yokushisela i-laser zidlala indima ebalulekile ekufezeni lokhu kunemba. Ngokusebenzisa ubuchwepheshe bokuzwela obuthuthukisiwe, isistimu ingalandelela ngokuqhubekayo futhi ilungise indawo yelaser njengoba ihamba eduze komthungo ukuze ishiselwe. Lokhu kuqinisekisa ukuchezuka okuncane lapho kukhishwa i-laser. Ngenxa yalokho, abakhiqizi bangakwazi ukufeza ama-welds angaguquki futhi anembile aqinisekisa ikhwalithi yomkhiqizo wokugcina.
Ikhwalithi enhle kanye nenani eliphansi
Lapho ukhetha umshini wokushisela we-laser, amakhasimende avame ukukhathazeka ngokuchitha imali eningi. Kodwa-ke, ngesistimu yokulandelela i-seam, akudingeki badele ikhwalithi ukuze bahlale ngaphakathi kwesabelomali. Ngokubeka kahle i-laser beam, uhlelo lokulandela umthungo luqinisekisa ukuthi yonke i-weld isezingeni eliphezulu futhi ihlangabezana nezindinganiso ezidingekayo. Lokhu kuqeda isidingo sokusebenza kabusha okubizayo futhi kunciphisa izindleko zizonke zomenzi. Inhlanganisela yekhwalithi enhle kanye nentengo ephansi yenza umshini wokushisela we-laser onokulandelela kwe-seam ukutshalwa kwezimali okuhle kakhulu kunoma yisiphi isikhungo sokukhiqiza.
Inzuzo yohlelo lokusebenza
Ngaphezu kokwenyuka kokunemba nokusebenza kahle kwezindleko, izinhlelo zokulandela umthungo ziletha izinzuzo ezibalulekile enqubweni yokushisela. Isibonelo, ingakwazi ukubona ukulungiswa okuhlakaniphile kwesistimu yokushisela, ngaleyo ndlela ithuthukise kakhulu ukusebenza kahle kokukhiqiza kanye nekhwalithi yokushisela. Isistimu ingakwazi ukwamukela izinguquko kucezu lokusebenza, njengama-seams anomumo ongavamile noma ukungaqondakali kahle okuncane. Lokhu kuvumelana nezimo kwenza inqubo yokushisela ishelele futhi ithembeke kakhudlwana, iqinisekisa ukushisela okungaguquki nokusezingeni eliphezulu ngaso sonke isikhathi.
Enye inzuzo yesistimu yokulandelela i-seam yikhono layo lokusebenza namarobhothi. Ngokuhlanganisa izinhlelo zokulandela umphetho we-laser zibei-robotic weldingukusetha, abakhiqizi bangathuthukisa kakhulu ikhwalithi ye-weld kanye nokukhiqiza. Ngaphansi kokuqondisa kwesistimu yokulandela umthungo, irobhothi lingakwazi ukulandelela umthungo ngokunembile futhi limise ngokunembile i-laser beam, ukuze lizuze ukushisela okungaguquki kwekhwalithi ephezulu. Ukwengeza, ukusetshenziswa kwamarobhothi kuqeda isidingo somsebenzi wezandla futhi kunciphisa ubungozi bephutha lomuntu, okwandisa ukusebenza kahle okuphelele kwenqubo yokushisela.
Thuthukisa ikhwalithi yokushisela futhi unciphise isikhathi sokusebenza kabusha
Omunye wemiphumela efiseleka kakhulu yanoma iyiphi inqubo yokushisela ukufeza ama-welds ekhwalithi ephezulu angadingi ukusetshenzwa kabusha. Amasistimu okulandelela i-Seam adlala indima ebalulekile kulokhu. Ngokuqinisekisa ukuma kwe-laser okunembayo, isistimu inciphisa ubungozi bokusebenza kabusha ngenxa yezinkinga zokushisela. Lokhu akugcini nje ngokusindisa isikhathi, futhi kunciphisa izindleko ezihlobene nokusebenza kabusha, njengokusebenza okwengeziwe nezinto zokwakha. Ngosizo lwezinhlelo zokulandela umthungo, abakhiqizi banganciphisa amaphutha e-weld, ngaleyo ndlela bathuthukise ikhwalithi ye-weld jikelele.
Ukwengeza, izinhlelo zokulandela umthungo zisiza ukunciphisa isikhathi esidingekayo sokusebenza kabusha. Njengoba ikhiqiza ukushisela okunembile nokungaguquguquki, akukho ukulungisa noma ukulungisa okudingekayo ngemva kokuqedwa kokushisela kokuqala. Lokhu konga isikhathi nomzamo, okuvumela abakhiqizi ukuthi bahlukanise izinsiza ngokuphumelelayo futhi bahlangabezane namashejuli okukhiqiza aqinile. Uhlelo lokulandelela umthungo lwenza lula inqubo yokushisela, luqede ukubambezeleka okungadingekile, futhi lwandise umkhiqizo.
Khulisa ukukhiqiza
Ukuhlanganisa isistimu yokulandelela i-laser seam ne-robotic welding setup kungakhuphula kakhulu umkhiqizo. Inhlanganisela yei-robotic automationkanye nokuma kwe-laser okunembile akunciphisi nje kuphela isikhathi esidingekayo sokusebenza kabusha, kodwa kwandisa isivinini esiphelele senqubo yokushisela. Ngokuqeda umsebenzi wezandla, abakhiqizi bangafinyelela imigqa yokukhiqiza esheshayo, esebenza kahle kakhulu.
Ngaphezu kwalokho, uhlelo lokulandela umthungo luqinisekisa ukushiselwa okungaguquki kanye nekhwalithi ephezulu kuyo yonke inqubo yokukhiqiza. Lokhu kuqeda isidingo sokuqapha nokulungiswa njalo, njengoba isistimu ilandelela ngokuqhubekayo futhi ilungisa i-laser beam ngesikhathi sangempela. Lokhu kuvumela ama-opharetha ukuthi agxile kweminye imisebenzi, okwandisa umkhiqizo. Ngemishini yokushisela i-laser enezinhlelo zokulandela umthungo, abakhiqizi bangakwazi ukwandisa izinsiza, bakhulise ukukhiqiza futhi bahlangabezane nezidingo zamakhasimende ngempumelelo.
Sengiphetha, uhlelo lokulandela umthungo lomshini wokushisela we-laser lunezinzuzo eziningi, ezingathuthukisa ukusebenza kahle kokukhiqiza kanyeukushiselaizinga. Kusukela ekumisweni kwe-laser okunembile kuya ezinqubweni zokukhiqiza ezithuthukisiwe, isistimu iqinisekisa ukushisela okunembile nokungaguquguquki kuyilapho inciphisa isikhathi sokusebenza kabusha nezindleko. Uma kuhlanganiswa namayunithi okushisela amarobhothi, amasistimu okulandelela i-laser seam angaqhubeka nokwenza ngcono ukusebenza kahle, okuvumela abakhiqizi ukuthi bakhulise ukukhiqiza futhi bahlangabezane nezidingo zamakhasimende ngempumelelo. Ngokutshala imali emshinini wokushisela we-laser onohlelo lokulandela umthungo, abakhiqizi bangalindela ukuthuthukisa ikhwalithi ye-weld, ukwandisa ukusebenza kahle kwezindleko, nokuthuthukisa umkhiqizo jikelele.
Uma ufuna ukufunda okwengeziwe mayelana ne-laser welding, noma ufuna ukukuthengela umshini we-laser welding ongcono kakhulu, sicela ushiye umlayezo kuwebhusayithi yethu futhi usithumele i-imeyili ngokuqondile!
Isikhathi sokuthumela: Jul-08-2023
