Njengoko amandla ukuwelda kunye neemfuno inkangeleko sheet metal welding ziya zinyuka nangaphezulu, ingakumbi kwiindawo ezinexabiso eliphezulu elongezelelweyo kunye neemfuno eziphezulu ze-welding, iindlela zemveli ze-welding ziya kukhokelela ngokuqinisekileyo kwi-deformation ye-workpiece ngenxa yegalelo elikhulu lobushushu, njl.
Nangona kunjalo,welding laserinoxinano lwamandla aphezulu kakhulu kunye nendawo echaphazeleke kakhulu kubushushu, engaphuculi kakhulu ukusebenza kakuhle kwe-welding, kodwa iphucula umgangatho kwaye icuthe ixesha lasemva kokulungiswa.
Ke ngoko, ukusetyenziswa kwe-laser welding kwimveliso yentsimbi yanamhlanje kuya kuthandwa ngakumbi. Abathengi abaninzi banenkxalabo malunga neendleko zokuthengwa kwezixhobo, ukusebenza kakuhle kwe-welding kunye nomgangatho, isantya sokugaya, izinto ezisetyenziswayo emva kokulungiswa, ukusetyenziswa kwamandla, ubunzima bokusebenza, ukhuseleko lokhuseleko, iindleko zokuthengisa emva kokuthengisa kunye neminye imiba emininzi.
Kukho iintlobo ezininzi zoomatshini bokuwelda kwimarike. Abathengi kufuneka baqwalasele ezi zinto zilandelayo xa bekhetha umatshini welding laser:
1. Iimpawu ze-Optical: ubungakanani bendawo (i-laser ye-diameter ye-laser, i-fiber diameter kunye nohlobo, i-parameters yentloko yokuphuma), ukuphakama kwenqwelomoya egxininisekileyo, ubunzulu bentsimi, indawo yebala, i-angle ye-encient yesiganeko;
2. Iimpawu zokulawula: ukhetho lwendlela yokulawula impendulo kunye nefom ye-wave wave.
Emva kokuthelekisa iindlela ezahlukeneyo zokuwelda, inkampani yethu iye yaphehlelela iindidi ezintathu zezixhobo zokuwelda ngelaser: ifayibha optic ezine-dimensional automatic welding, irobhothi ukuwelda ngokuzenzekelayo, kunyeukuwelda ngelaser ngesandlakwiimfuno ezahlukeneyo zeshishini lesinyithi. Imithombo yokukhanya yezixhobo ezithathu zonke zisebenzisa iilaser zefiber, akukho nto isetyenziswayo kunye nokugcinwa okufunekayo, umgangatho we-beam ulungile, kwaye isantya se-welding siyakhawuleza, owona mgaqo ungcono wokucubungula kwishishini lesinyithi.
Ukukhethwa kwezixhobo
01. I-fiber weldin ezenzekelayog
Ubungakanani besicelo:ubukhulu becala isetyenziselwa iibhetshi ezinkulu zesinyithi esisezantsi kunye nobukhulu obuphakathi, imveliso inobuchwephesha obuphezulu, kunye nokusetyenzwa kwebhetshi kunokufezekiswa ngezixhobo ezifanelekileyo kunye nokulungiswa.
Ukuzenzekela komgangatho ophezulu:imveliso ye-laser enamandla amakhulu, ukuchaneka okuphezulu kokuphindaphinda indawo, i-remote-dimensional workbench, i-ultra-convenient operating system, ukugxila ngokuzenzekelayo kunye nokujikeleza kwentloko ye-welding, ukuqonda umlinganiselo ophezulu wokusebenza kunye nokuveliswa kwemveliso;
Yomelele kwaye intle:i-weld ine-aspect ratio ephezulu (enzulu kwaye incinci), akukho cingo lokuzalisa olufunekayo, ukungcoliswa kwendawo yokunyibilika kuncinci, i-weld inamandla amakhulu kunye nokuqina (nokuba igqithise isiseko sesiseko), kwaye ikhanya kwaye inhle;
Impembelelo encinci yobushushu:amandla laser aphezulu, kwaye iinkqubo weldingikhawuleza kakhulu, ngoko ke igalelo lobushushu kwi-workpiece liphantsi kakhulu, indawo echatshazelwe ngubushushu incinci, kwaye i-workpiece ayiguquki;
Ukuxinana okuphezulu:igesi ibaleka ngokukhawuleza xa i-weld seam yenziwe, kwaye i-weld seam yokungena ayinayo i-pores. Ngaphezu koko, ukupholisa ngokukhawuleza emva kwe-welding kwenza ulwakhiwo lwe-weld lube luhle kwaye ubuninzi be-welding buphezulu kakhulu.
Ulawulo:Iyakwazi ukulawula yonke imisebenzi efana nokubeka i-welding seam, ubungakanani bendawo, ukuhanjiswa kwe-beam, ukulungiswa kwamandla okukhanya, ukulawulwa kwe-stroke, ukumisa ngokukhawuleza ngokukhawuleza, njl.;
Ukusebenza ngokulula:ukusebenza okuphakathi kwamaqhosha, ukujonga okubonakalayo kwesikrini, ukusebenza ngokufanelekileyo kunye nokukhawulezayo;
Ukusebenza okuzinzileyo:Umatshini ulawulwa ngokungqongqo liqela lezobugcisa elisemgangathweni ukusuka kumacandelo ukuya kumatshini wonke, kwaye uya kuhlolwa ngokucokisekileyo kwaye avavanywe ngaphambi kokushiya i-factory, ngoko ukusebenza komatshini kuzinzile kakhulu;
Uluhlu olubanzi lwezicelo:i-axis ezine-long-stroke linkage, ii-waveforms ezahlukeneyo zingasetwa kwiiparamitha zenkqubo ngokwezinto ezahlukeneyo ze-welding, ukuze i-welding parameters ihambelane neemfuno ze-welding. Ifanelekile ukuwelda kumashishini ahlukeneyo, iimveliso kunye neendlela.
Jingi intloko:ubungakanani kunye nokuma kwendawo yokukhanya kunokutshintshwa, enokusetyenziswa ngokubanzi kwaye inokulungiswa kwi-welding yeemveliso ezahlukeneyo.
02. Robot welding
Usetyenziso: Isetyenziswa kakhulu kwiibhetshi ezinkulu zentsimbi ephakathi kunye nenkulu esemgangathweni. Inokubeka kwindawo ephezulu ukuchaneka kunye nokunyakaza okuguquguqukayo. Ifanelekile kwii-workpieces ezahlukeneyo kunye nee-angles ze-trajectory eziyinkimbinkimbi. Ingenziwa kwizikhululo ezininzi ukuphucula ukusebenza kakuhle kwe-welding. Kukuphela kokhetho lokubuyisela umsebenzi wezandla kunye nokunciphisa umfutho wabasebenzi.
Ukusebenzisa ingalo yerobhothi ye-axis ezintandathu, uluhlu lwe-welding lubanzi.
Ukuphindaphinda ukuchaneka kokumisa kuphezulu, ukuya kuthi ga kwi-0.05 mm.
Irobhothi inokuqina okuhle kunye nobomi benkonzo ende.
Ukusebenza kwemveliso kuphuculwe kakhulu, kwaye kunokusebenza ngokuqhubekayo iiyure ezingama-24. Idityaniswe nesixhobo kunye nomgca wokuhlanganisa, inokuqonda imveliso yobuninzi ngokuzenzekelayo.
Intloko ye-Swing: ubungakanani kunye nokumila kwendawo yokukhanya kunokulungelelaniswa, enokusetyenziswa ngokubanzi kwaye inokulungelelaniswawelding ezahlukeneyoiimveliso.
03. Ukuwelda kwelaser ephathwayo
Usetyenziso:Ikakhulu isetyenziselwa i-non-standard sheet metal. Kukho iintlobo ezininzi zeemveliso, ezingalungelanga ukulungiswa kwezinto ezahlukeneyo, kuthintelwe utyalo-mali olugqithisileyo. Ukuchaneka kokugoba kwemveliso ayiphezulu, kwaye i-gap inkulu kakhulu, esombulula ingxaki yokuqashwa okunzima. Le modeli iphumelele indumiso ngamxhelo mnye kubathengi.
Ukusebenza okulula:Iumatshini welding laser wesandlakulula ukufunda kunye nokusetyenziswa, kwaye umqhubi unokufikelela ngokulula kwiziphumo zomgangatho ophezulu we-welding.
Ukusebenza kakuhle kwe-welding:I-laser ebanjwe ngesandla ikhawuleza kune-argon arc welding. Ngokusekwe ekusindiseni abasebenzi ababini be-welding, ukusebenza kakuhle kwemveliso kunokuphinda kabini
Akukho zixhobo ze-welding:i-welding inokugqitywa ngokulula ngaphandle kocingo lokuzalisa ngexesha lokusebenza, okunciphisa iindleko zezinto eziphathekayo kwimveliso kunye nokucubungula.
Isiphumo esihle se-welding:I-laser ebanjwe ngesandla i-welding eshushu-yenyibilika. Xa kuthelekiswa nokuwelda kwemveli, ukuwelda ngelaser kunoxinano lwamandla aphezulu kunye nesiphumo esingcono.
Uguqulo olusebenzayo lwamandla:Ukuguqulwa kwe-photoelectric ukuguqulwa kwe-laser kuphezulu njenge-30%, kwaye ukusetyenziswa kwamandla kuphantsi.
Kulula ukuyisebenzisa kwaye ibhetyebhetye:i-laser ebanjwe ngesandla, ikhululekile kwaye iguquguqukayo, uluhlu olufikelelekayo
I-weld seams ayifuni ukupholiswa: i-welding eqhubekayo, igudileyo ngaphandle kwezikali zeentlanzi, ezintle kwaye zingenazo izibazi, ukunciphisa iinkqubo zokugaya ezilandelayo.
Jingi intloko:ubungakanani kunye nokuma kwendawo yokukhanya kunokutshintshwa, enokusetyenziswa ngokubanzi kwaye inokulungiswa kwi-welding yeemveliso ezahlukeneyo.
Xa ukhetha i-laser waveform wave, ngokuthetha ngokubanzi, phantsi kwesiseko sokukhupha amandla e-laser efanayo, okukhona ububanzi be-pulse ububanzi, inkulu indawo yokuwelda; Okukhona iphezulu amandla encopho ye-laser power waveform, kokukhona iba nzulu indawo yokuwelda. Okwangoku, akukho seti epheleleyo yeendlela zokuseta i-laser power waveform. Abasebenzisi banokuphonononga ngokuthe ngcembe kwinkqubo yokusetyenziswa ukuze bafumane i-laser waveform efanelekileyo kwiimveliso zabo.
Ukukhethwa komatshini we-laser welding kubaluleke kakhulu kwizinga lesivuno sokulungiswa kwebhetshi; ngoko ke, ukuba iimeko ziyavuma, abasebenzisi bangasebenzisa laser amandla real-time negative umatshini welding ingxelo kangangoko kunokwenzeka ukuphucula izinga elungileyo iimveliso.
Ukuba ufuna ukufunda ngakumbi malunga ne-laser welding, okanye ufuna ukukuthengela umatshini we-laser welding, nceda ushiye umyalezo kwiwebhusayithi yethu kwaye usithumelele i-imeyile ngqo!
Ixesha lokuposa: Feb-17-2023
