Momwe mungasankhire makina ochapira a laser mumakampani achitsulo

Pamene mphamvu ndi mawonekedwe a kulumikiza zitsulo za pepala zikukwera kwambiri, makamaka pazigawo zomwe zili ndi phindu lalikulu komanso zofunikira kwambiri pakulumikiza, njira zachikhalidwe zolumikizira zitsulo zidzapangitsa kuti ntchitoyo isinthe chifukwa cha kutentha kwakukulu, ndi zina zotero. Vutoli, limafuna njira zambiri zopukutira ndi kupanga mawonekedwe, zomwe zimapangitsa kuti ndalama zikwere.

Komabe,kuwotcherera ndi laserIli ndi mphamvu zambiri komanso malo otsika kwambiri omwe amakhudzidwa ndi kutentha, zomwe sizimangowonjezera mphamvu zowotcherera, komanso zimawonjezera ubwino ndikuchepetsa nthawi yokonza pambuyo pake.

Chifukwa chake, kugwiritsa ntchito laser welding mu kupanga zitsulo zamakono za sheet metal kukuchulukirachulukira. Makasitomala ambiri akuda nkhawa ndi ndalama zogulira zida, kugwiritsa ntchito bwino komanso mtundu wa welding, liwiro logaya, zinthu zogwiritsidwa ntchito pambuyo pokonza, kugwiritsa ntchito mphamvu, kuvutika kwa ntchito, chitetezo cha chitetezo, ndalama zogulitsira pambuyo pogulitsa ndi zina zambiri.

Pali mitundu yambiri ya makina owotcherera pamsika. Makasitomala ayenera kuganizira zinthu zotsatirazi posankha makina owotcherera a laser:

1. Makhalidwe a kuwala: kukula kwa malo (m'mimba mwake mwa ndodo ya laser, m'mimba mwake mwa ulusi ndi mtundu wake, magawo a mutu wotuluka), kutalika kwa malo ozungulira, kuya kwa munda, malo a malo, ngodya ya malo ozungulira;

2. Makhalidwe olamulira: kusankha njira yowongolera mayankho ndi mawonekedwe a mphamvu.

Pambuyo poyerekeza njira zosiyanasiyana zowotcherera, kampani yathu yatulutsa mitundu itatu ya zida zowotcherera za laser: kuwotcherera kwa fiber optic kwa magawo anayi, kuwotcherera kwa robot, ndikuwotcherera kwa laser kogwira ndi manjapa zosowa zosiyanasiyana za makampani opanga zitsulo. Magwero a kuwala a zipangizo zitatuzi onse amagwiritsa ntchito ma laser a ulusi, palibe zinthu zogwiritsidwa ntchito ndipo kukonza sikufunika, khalidwe la mtanda ndi labwino, ndipo liwiro la kuwotcherera ndi lachangu, lomwe ndi mfundo yabwino kwambiri yogwiritsira ntchito mumakampani opanga zitsulo.

Kusankha zida

01. Chophimba cha ulusi chodzipangira chokhag

Kukula kwa ntchito:Chogwiritsidwa ntchito makamaka pa magulu akuluakulu a zitsulo zazing'ono ndi zapakatikati, chinthucho chili ndi kulondola kwakukulu, ndipo kukonza kwa magulu kumatha kuchitika pogwiritsa ntchito zida zabwino komanso zida zina.

Kugwiritsa ntchito makina mogwira mtima kwambiri:kutulutsa kwa laser yamphamvu kwambiri, malo obwerezabwereza olondola kwambiri, benchi yogwirira ntchito yakutali yamitundu inayi, makina ogwiritsira ntchito osavuta kwambiri, kuyang'ana kokha ndi kuzungulira kwa mutu wowotcherera, kuzindikira chiŵerengero chapamwamba cha magwiridwe antchito a processing ndi kupanga zokha;

Wamphamvu komanso wokongola:Cholumikiziracho chili ndi chiŵerengero chapamwamba (chakuya komanso chopapatiza), palibe waya wodzaza womwe umafunika, kuipitsa kwa malo osungunuka ndi kochepa, cholumikiziracho chili ndi mphamvu komanso kulimba kwambiri (kuposa ngakhale zinthu zoyambira), ndipo ndi chowala komanso chokongola;

Mphamvu ya kutentha pang'ono:mphamvu ya laser ndi yokwera kwambiri, ndiponjira yowotchererandi yachangu kwambiri, kotero kutentha komwe kumalowa mu workpiece ndi kochepa kwambiri, malo omwe amakhudzidwa ndi kutentha ndi ochepa, ndipo workpiece siisintha mawonekedwe;

Kuchulukana kwambiri:Mpweya umatuluka mwachangu pamene msoko wa weld wapangidwa, ndipo msoko wa weld wolowera ulibe mabowo. Kuphatikiza apo, kuzizira mwachangu pambuyo pa weld kumapangitsa kuti kapangidwe ka weld kakhale kosalala ndipo kuchuluka kwa weld kumakhala kwakukulu kwambiri.

Kulamulira:Imatha kuwongolera ntchito zonse monga kuyika msoko wowotcherera, kukula kwa malo, kutumiza kwa beam, kusintha mphamvu ya kuwala, kuwongolera sitiroko, kuyimitsa mwadzidzidzi mwachangu, ndi zina zotero;

Ntchito yabwino:kugwira ntchito kwa mabatani pakati, kuyang'anira mawonekedwe a chinsalu, kugwira ntchito mosavuta komanso mwachangu;

Magwiridwe antchito okhazikika:Makinawa amayendetsedwa mosamala ndi gulu la akatswiri abwino kuyambira mbali zonse mpaka makina onse, ndipo adzayang'aniridwa bwino ndi kuyesedwa asanachoke ku fakitale, kotero magwiridwe antchito a makinawo ndi okhazikika kwambiri;

Ntchito zosiyanasiyana:Malumikizidwe a mafunde aatali anayi amatha kukhazikitsidwa malinga ndi zida zosiyanasiyana zolumikizirana, kuti magawo olumikizirana azitha kufanana ndi zofunikira zolumikizirana. Oyenera kulumikiza m'mafakitale osiyanasiyana, zinthu ndi njira.

Mutu wozungulira:Kukula ndi mawonekedwe a malo owala zitha kusinthidwa, zomwe zingagwiritsidwe ntchito kwambiri ndipo zitha kusinthidwa kuti zigwirizane ndi kuwotcherera kwa zinthu zosiyanasiyana.

02. Kuwotcherera kwa maloboti

Mapulogalamu: Imagwiritsidwa ntchito makamaka pazitsulo zazikulu zapakati ndi zazikulu. Ili ndi malo olondola kwambiri komanso kuyenda kosinthasintha. Ndi yoyenera ntchito zosiyanasiyana zokhala ndi ngodya zovuta. Itha kupangidwa m'malo ambiri kuti iwonjezere magwiridwe antchito. Ndiyo njira yokhayo yosinthira ntchito yamanja ndikuchepetsa mphamvu ya ntchito.

Pogwiritsa ntchito mkono wa roboti wokhala ndi axis zisanu ndi chimodzi, njira yowotcherera ndi yayikulu.

Kulondola kobwerezabwereza malo ndi kwakukulu, mpaka 0.05 mm.

Robotiyi ili ndi kulimba kwabwino komanso nthawi yayitali yogwira ntchito.

Kuchita bwino kwa kupanga kumawonjezeka kwambiri, ndipo kumatha kugwira ntchito mosalekeza kwa maola 24. Kuphatikiza ndi zida ndi mzere wopangira, imatha kupanga zinthu zambiri zokha.

Mutu wozungulira: kukula ndi mawonekedwe a malo owala zitha kusinthidwa, zomwe zingagwiritsidwe ntchito kwambiri ndipo zitha kusinthidwa kuti zigwirizane ndikuwotcherera kwa mitundu yosiyanasiyanazinthu.

03. Kuwotcherera ndi laser yogwira m'manja

Mapulogalamu:Amagwiritsidwa ntchito makamaka pa zitsulo zosakhazikika. Pali mitundu yambiri ya zinthu, zomwe sizili zoyenera kugwiritsidwa ntchito pazinthu zosiyanasiyana, pewani kuyika ndalama zambiri. Kulondola kwa chinthucho sikokwera, ndipo kusiyana kwake ndi kwakukulu kwambiri, zomwe zimathetsa vuto la kufunafuna anthu ovuta. Mtundu uwu watamandidwa ndi makasitomala onse.

Ntchito yosavuta:Themakina owotcherera a laser opangidwa ndi manjandi yosavuta kuphunzira ndikugwiritsa ntchito, ndipo wogwiritsa ntchitoyo amatha kupeza mosavuta zotsatira zabwino kwambiri zowotcherera.

Kugwiritsa ntchito bwino kwambiri powotcherera:Kuwotcherera kwa laser kogwira dzanja kumakhala kofulumira kuposa kuwotcherera kwa argon arc. Kutengera kupulumutsa ogwira ntchito awiri owotcherera, mphamvu yopangira imatha kuwirikiza kawiri mosavuta.

Zogwiritsidwa ntchito zowotcherera siziloledwa:Kuwotcherera kumatha kuchitidwa mosavuta popanda waya wodzaza panthawi yogwira ntchito, zomwe zimachepetsa mtengo wa zinthu zopangira ndi kukonza.

Zabwino zowotcherera:Kuwotcherera kwa laser kogwira manja ndi kuwotcherera kotentha. Poyerekeza ndi kuwotcherera kwachikhalidwe, kuwotcherera kwa laser kumakhala ndi mphamvu zambiri komanso zotsatira zabwino.

Kusintha kwamphamvu kwambiri:Mphamvu ya laser yosinthira kuwala kwa dzuwa ndi 30%, ndipo mphamvu zomwe zimagwiritsidwa ntchito ndizochepa.

Yosavuta kugwiritsa ntchito komanso yosinthasintha:kuwotcherera kwa laser kogwira ndi manja, kwaulere komanso kosinthasintha, komwe kungapezeke mosavuta

Misomali yolukidwa siifunika kupukutidwa: kuluka kosalekeza, kosalala popanda mamba a nsomba, kokongola komanso kopanda zipsera, zomwe zimachepetsa njira zopukutira zomwe zingatsatire.

Mutu wozungulira:Kukula ndi mawonekedwe a malo owala zitha kusinthidwa, zomwe zingagwiritsidwe ntchito kwambiri ndipo zitha kusinthidwa kuti zigwirizane ndi kuwotcherera kwa zinthu zosiyanasiyana.

Posankha mawonekedwe a mphamvu ya laser, nthawi zambiri, potengera mfundo yoti mphamvu ya laser ituluke, m'lifupi mwake mumakhala kukulirakulira, malo owetera amakhala akulu; mphamvu yayikulu ya mawonekedwe a mphamvu ya laser imakhala yokwera, ndipo malo owetera amakhala ozama. Pakadali pano, palibe njira zonse zokhazikitsira mawonekedwe a mphamvu ya laser. Ogwiritsa ntchito amatha kufufuza pang'onopang'ono munjira yogwiritsira ntchito kuti apeze mawonekedwe a mphamvu ya laser oyenera zinthu zawo.

Kusankha makina ochapira pogwiritsa ntchito laser ndikofunikira kwambiri pa kuchuluka kwa zokolola zomwe zimagwiritsidwa ntchito popanga zinthu zosiyanasiyana; chifukwa chake, ngati zinthu zilola, ogwiritsa ntchito amatha kugwiritsa ntchito makina ochapira pogwiritsa ntchito laser nthawi yeniyeni momwe angathere kuti awonjezere kuchuluka kwa zinthu zomwe zagwiritsidwa ntchito.

Ngati mukufuna kudziwa zambiri zokhudza kuwotcherera pogwiritsa ntchito laser, kapena mukufuna kugula makina abwino kwambiri owotcherera pogwiritsa ntchito laser, chonde titumizireni uthenga patsamba lathu ndipo titumizireni imelo mwachindunji!