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Indlela yokukhetha umatshini wokuwelda weLaser oLungileyo

Indlela yokukhetha umatshini wokuwelda weLaser oLungileyo


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Ungawukhetha njani umatshini wokuwelda weLaser oLungileyo (1)

Usebenza njani umatshini we-laser welding?

Umatshini we-laser welding usebenzisa amandla amakhulu e-laser pulse ukufudumeza izinto eziza kucutshungulwa kuluhlu oluncinci, kwaye ekugqibeleni luyayinyibilikisa ukwenza ichibi elithile elityhidiweyo, elinokuqonda ukuwelda kwendawo, i-butt welding, i-lap welding, i-welding yokutywina, njl.

Usetyenziselwa ntoni umatshini we-laser welding?

1. Ukuwelda

Injongo ephambili yomatshini we-laser welding ngokungathandabuzekiyo i-welding. Ayinako ukuwelda kuphela izinto zetsimbi ezinodonga olucekethekileyo ezifana neepleyiti zentsimbi, iipleyiti zealuminiyam, kunye neepleyiti ezenziwe ngamagalvanized, kodwa ingasetyenziselwa ukuwelda iinxalenye zentsimbi, njengempahla yasekhitshini. Ifanelekile kwi-flat, i-arc, i-arc kunye ne-Welding yayo nayiphi na imilo isetyenziswa ngokubanzi kumatshini ochanekileyo, ubucwebe, amacandelo e-elektroniki, iibhetri, iiwotshi, unxibelelwano, imisebenzi yezandla kunye namanye amashishini. Iyakwazi ukugqiba ukuwelda kakuhle kwiindawo ezahlukeneyo ezintsonkothileyo kwaye inomgangatho ophezulu wemveliso. Xa kuthelekiswa ne-argon yendabuko ye-arc welding kunye ne-welding yombane Kwaye ezinye iinkqubo zineenzuzo ezicacileyo.

Ukusebenzisa umatshini we-laser welding, umthungo we-weld unobubanzi obuncinci, ubunzulu obukhulu, indawo encinci ye-thermal shock, i-deformation encinci, i-weld seam egudileyo kunye nenhle, umgangatho ophezulu we-welding, akukho mingxuma yomoya, ulawulo oluchanekileyo, umgangatho we-welding ozinzile, akukho mfuneko yonyango okanye unyango olulula emva kwe-welding Can.

2. Ukulungisa

Ukusetyenziswa komatshini we-laser welding akukhawulelwanga kwi-welding, kodwa kunye nokulungisa ukunxiba, i-defect, i-scratch ye-mold, kunye nomngxuma wesanti, ukuqhekeka, ukuguqulwa kunye nezinye iziphene ze-workpiece yensimbi. Isikhunta siya kuguga emva kokusetyenziswa ixesha elide. Ukuba ilahlwa ngokuthe ngqo, ilahleko iya kuba nkulu. I-mold eyingxaki ingasetyenziselwa ngokupheleleyo kwakhona ngokulungisa i-mold eyingxaki ngokusebenzisa umshini we-laser welding, ngakumbi xa ulungisa umgangatho ococekileyo, ukuphepha iingxaki ezimbini ze-thermal strain kunye ne-post-welding treatment. Inkqubo enye, ukonga kakhulu ixesha lemveliso kunye neendleko zemveliso.

Yeyiphi inkqubo yokuwelda enayo umatshini we-laser welding?

1. Ukuwelda phakathi kwamaqhekeza

Kubandakanya i-butt welding, i-welding end, i-central penetration fusion welding, kunye ne-central penetration fusion welding.

2. Ucingo ukuya kwi-welding yocingo

Kubandakanya ukuwelda i-butt, i-welding cross, i-parallel lap welding, kunye ne-T-shaped welding.

3. I-Welding yocingo lwensimbi kunye namacandelo ebhloko

I-laser welding inokuqonda ngempumelelo ukudityaniswa kocingo lwetsimbi kunye namacandelo ebhloko, kwaye ubungakanani bamacandelo ebhlokhi bunokungakhethi. Ingqalelo kufuneka ihlawulwe kwimilinganiselo yejometri yezinto zefilamentary ngexesha le-welding.

4. Ukuwelda kweentsimbi ezahlukeneyo

I-Welding yeentlobo ezahlukeneyo zesinyithi idilesi ye-weldability kunye ne-weldability parameter ranges. Ukuwelda kweLaser phakathi kwezinto ezahlukeneyo kunokwenzeka kuphela ngokudityaniswa kwezinto ezithile.

Indlela yokukhetha umthombo we-laser ochanekileyo?

Yg umthombo welaser:

Ishiti lesinyithi, amakhonkco egolide, izincedisi-ntliziyo zetitanium, iincakuba zokuwelda ngeelaser ezivuthuzayo.

Olu hlobo lwe-laser luthintela isinyithi ekunyibilikeni okanye ukonakala.

Ngeentsimbi ezincinci nezilula.

Umthombo we-laser CW:

Oku kubiza kakhulu xa kuthelekiswa ne-pulsed lasers. Kwakhona kunciphisa iindleko zokusebenza.

Eyona isebenzayo kwiintsimbi eziphikisayo.

Kucetyiswa ukuwelda iindawo ezishinyeneyo.

Inokubangela iingxaki ukuba isetyenziswe kwintsimbi okanye iindawo ezibhityileyo kakhulu. Kule meko, i-laser inokonakalisa, inyibilike okanye iguqule inxalenye.

Zeziphi iintlobo zoomatshini bokuwelda abakhoyo bebonke?

Oomatshini bokuwelda beLaser baziwa ngokuba ngoomatshini bokuwelda belaser kunye noomatshini bokuwelda belaser. Ukuhlelwa okuthe ngqo kolu hlobo lulandelayo:

1. Umatshini wokuwelda welaser ophathwa ngesandla:

Oku mhlawumbi lolona hlobo luqhelekileyo lwezixhobo zokuwelda kwimarike. Idla ngokusetyenziselwa ukuwelda amacwecwe esinyithi ahlukeneyo.

2. Umatshini wokuwelda indawo yeLaser:

Ingasetyenziselwa ubucwebe begolide kunye nesilivere, ukuzaliswa komngxuma wezinto ze-elektroniki, amabhulubhu e-welding, i-welding inlays, njl.

3. Umatshini wokuwelda welaser:

Ilungele ukuwelda ngokuzenzekelayo kwemigca ethe tye kunye nezangqa zentsimbi yokusebenza, kwaye isetyenziswa rhoqo kumashishini afana neebhetri zeselfowuni, ubucwebe, izixhobo ze-elektroniki, izinzwa, iiwotshi kunye neewotshi, oomatshini bokuchaneka, unxibelelwano, kunye nemisebenzi yezandla.

4. Umatshini wokuwelda umngundo weLaser:

Isetyenziswa ikakhulu ukulungisa umngundo kwimveliso yokubumba kunye namashishini okubumba anjengeefowuni eziphathwayo, iimveliso zedijithali, iimoto kunye nezithuthuthu, kwaye ikwasetyenziselwa ukuwelda ngesandla.

5. Umatshini wokuwelda we-laser ohambisa ifayibha:

Kwiindawo ekunzima ukufikelela kuzo kwi-welding, i-flexible transmission non-contact welding iphunyezwa, enokuguquguquka okukhulu. I-laser beam inokuqonda ixesha kunye nokwahlula amandla, kwaye inokucubungula imiqadi emininzi ngexesha elinye, ebonelela ngeemeko zokuchaneka kwe-welding.

6. Umatshini wokuwelda ifayibha galvanometer laser:

Inhlanganisela egqibeleleyo ye-galvanometer motion system kunye ne-laser welding system. Gcina ngokufanelekileyo ixesha lokumisa elingenanto ngexesha le-welding yenqaku elinye, kwaye uphucule ukusebenza kakuhle ngamaxesha angama-3 ~ 5 xa kuthelekiswa nebhentshi yombane yemveli.

Intshayelelo kwiintlobo ezithile zoomatshini bokuwelda:

Umatshini wokuwelda welaser ngesandla

Esona sixhobo sixhaphakileyo sokusetyenzwa kwentsimbi kwimarike ngumatshini wokuwelda welaser ophathwa ngesandla. Kwizixhobo zokuwelda zemveli, indibanisela amava otyebileyo welding kunye netekhnoloji ngokusisiseko efunekayo ukuhlangabezana imveliso yemihla ngemihla, kwaye isantya sicotha, kunye nenkangeleko welding ifuna ukugudisa okulandelayo. Ukucwangcisa kudla ixesha kwaye kunzima.

Intshayelelo yomzekelo: Sebenzisa i-fiber optical ukuhambisa i-laser, kwaye ugxininise i-laser beam ngqo kwi-welding part ngokusebenzisa i-spray gun ebanjwe ngesandla. Ineempawu zokuchaneka okuphezulu, ukusebenza okuphezulu kunye nommandla ophantsi ochaphazelekayo kubushushu, kwaye ifanelekile kwi-welding encinci, eyinkimbinkimbi okanye enzima ukufikelela kwiindawo.

Olona ncedo luphambili:

1 Umsebenzi ulula, akukho mava obuchwepheshe be-welding efunekayo, kwaye umsebenzi unokuqaliswa emva kweeyure ezi-2 zoqeqesho olulula.

2 Isantya se-welding sikhawuleza kakhulu, kwaye i-laser welder ephathwayo inokubuyisela imveliso ye-3 ukuya kwi-5 ye-welders eqhelekileyo.

I-3 I-Welding inokukhululeka kwizinto ezisetyenziswayo, ukonga iindleko kwimveliso.

4 Emva kokuba ukuwelda kugqityiwe, i-weld seam iyakhanya kwaye icocekile, kwaye inokwenziwa ngaphandle kokusila.

5. Amandla omatshini we-laser welding agxininiswe, uluhlu lokubonakalisa ukushisa luncinci, kwaye imveliso ayilula ukuyiphazamisa.

I-6 Amandla omatshini we-laser welding agxininiswe, kwaye amandla e-welding aphezulu kakhulu.

7. Amandla kunye namandla omatshini we-laser welding alawulwa ngedijithali, onokuhlangabezana neemfuno ezahlukeneyo ze-welding, ezifana nokungena okupheleleyo, ukungena, ukudibanisa indawo kunye nokunye.

Izinto ezisebenzayo kunye nezicelo kushishino: ikakhulu ezisetyenziswa amacandelo elektroniki, iinxalenye auto, izixhobo, ukuchaneka koomatshini, izixhobo zonxibelelwano kunye namanye amashishini intsimbi, carbon steel, nesilicon intsimbi, aluminiyam ingxubevange, titanium ingxubevange, sheet galvanized, sheet galvanized, ubhedu, etc. Ukuwelda ngokukhawuleza kwezixhobo zetsimbi ezahlukeneyo kunye nokuwelda phakathi kwezinto ezithile ezahlukeneyo.

Umatshini wokuwelda we-laser-ezimbini-dimensional automatic laser welding machine

Intshayelelo yoMfanekiso:

Umatshini wamkela isibane esiphindwe kabini se-ceramic concentrating cavity esingeniswe e-UK, sinamandla anamandla, ipulse ecwangcisiweyo kunye nolawulo lwenkqubo yobukrelekrele. I-Z-axis ye-workbench inokunyuka kwaye ihle ngombane ukugxila, kwaye ilawulwa yi-PC yoshishino. Ixhotyiswe ngomgangatho owahlukileyo we-X / Y i-axis emithathu-ntathu ezenzekelayo yetafile eshukumayo. Enye into ekhethiweyo ejikelezayo (i-80mm okanye i-p 125mm ngokukhetha) ukuphumeza i-laser ye-laser ene-dimensional emibini. Inkqubo yokubeka iliso ithatha i-microscope, ukukhanya okubomvu kunye neCCD. Ixhotyiswe ngenkqubo yokupholisa amanzi yangaphandle.

Olona ncedo luphambili:

1. I-cavity ye-ceramic concentrator yesibane ephindwe kabini ephuma e-UK isetyenzisiwe, i-corrosion-resistant kunye ne-high-temperature resistant, kwaye ubomi be-cavity yi-8-10 iminyaka.

2. Ukusebenza kwemveliso kuphezulu, isantya se-welding sikhawuleza, kwaye ukuveliswa kobunzima obuzenzekelayo bomgca wendibano kunokufezekiswa.

3. Intloko ye-laser inokujikelezwa i-360 °, kwaye indlela yonke ye-optical iyakwazi ukuhanjiswa i-360 ° kwaye yolulwe ngasemva naphambili.

4. Ubungakanani bendawo yokukhanya bunokulungiswa ngombane.

5. Iqonga elisebenzayo linokuhanjiswa ngombane kwimilinganiselo emithathu.

Izixhobo ezisebenzayo kunye nokusetyenziswa kweshishini:

Ifanelekile kwiiketile, iikomityi ze-vacuum, izitya zensimbi ezingenasici, i-sensors, iingcingo ze-tungsten, i-diode yamandla aphezulu (i-transistors), i-aluminium alloys, i-casings ye-laptop, iibhetri zefowuni eziphathwayo, izibambo zocango, i-molds, izixhobo zombane, izihlungi, imilomo, iimveliso zensimbi ezingenasici, i-golf Ball head, i-zinc alloy crafts kunye nezinye i-alloy crafts. Imizobo eWeldable ibandakanya: amanqaku, imigca ethe tye, izangqa, izikwere okanye nayiphi na imizobo yendiza ezotywe yi-AutoCAD software.

Idesktop edibeneyo, eyahlukileyo, i-mini laser spot welding

Intshayelelo yoMfanekiso:

Umatshini wokuwelda indawo weLaser usetyenziswa ikakhulu ukulungisa imingxunya kunye namadyunguza amabala egolide nesilivere. Ukuwelda indawo yeLaser yenye yezinto ezibalulekileyo ekusetyenzisweni kobuchwepheshe bokusetyenzwa kwe-laser. Inkqubo yokuwelda iluhlobo lobushushu, oko kukuthi, i-laser radiation itshisa umphezulu we-workpiece, kwaye ubushushu bomphezulu busasazeka ngaphakathi ngokuqhutywa kobushushu. Ngokulawula ububanzi, amandla, amandla encopho kunye nokuphindaphinda kwe-laser pulse Parameters ezifana nefrequency yenza i-workpiece inyibilike kwaye yenze ichibi elithile elityhidiweyo. Ngenxa yeenzuzo zayo ezikhethekileyo, isetyenziswe ngempumelelo kwigolide kunye nesilivere yokulungisa ubucwebe kunye ne-welding yamacandelo amancinci amancinci.

Iimpawu zeModeli:

Isantya esikhawulezayo, ukusebenza kakuhle okuphezulu, ubunzulu obukhulu, i-deformation encinci, indawo encinci echaphazelekayo ukushisa, umgangatho ophezulu we-welding, akukho kungcola kwamalungu e-solder, ukusebenza okuphezulu kunye nokukhuselwa kwendalo.

Olona ncedo luphambili:

1. Amandla, ububanzi be-pulse, frequency, ubukhulu bendawo, njl. Iiparamitha zilawulwa kwaye zilungelelaniswe kwindawo evaliweyo, elula kwaye esebenzayo.

2. I-ceramic concentrating cavity ephuma e-United Kingdom iyasetyenziswa, ekwazi ukumelana ne-corrosion, ukumelana nobushushu obuphezulu, kwaye inokuguqulwa kwe-photoelectric ukusebenza kakuhle.

3. Yamkela inkqubo ye-shading ehamba phambili yehlabathi, ephelisa ukucaphuka kwamehlo ngexesha leeyure zokusebenza.

4. Unamandla okusebenza ngokuqhubekayo kwiiyure ezingama-24, umatshini wonke unomsebenzi ozinzileyo wokusebenza, kwaye awukho ukugcinwa ngaphandle kweeyure eziyi-10,000.

5. Uyilo olwenziwe ngabantu, ngokuhambelana ne-ergonomics, lunokusebenza ixesha elide ngaphandle kokukhathala.

Umatshini wokuWelding weLaser Mold

Intshayelelo yoMfanekiso:

Umatshini we-laser mold welding ngumzekelo okhethekileyo olungiselelwe imboni yokubumba. Lo matshini usetyenziselwa ngokukodwa ukubuyisela umatshini we-argon we-arc welding yendabuko yokulungisa ukubumba okuchanekileyo. Amacandelo aphambili omatshini zizo zonke iimveliso ezithunyelwa ngaphandle. Ujongano lokusebenza kwesoftware yamkela isikrini esikhulu sekristale yolwelo, kwaye ujongano lulula kwaye lucacile, kwaye umqhubi kulula ukufunda nokusebenzisa. Iindlela ezahlukeneyo zokusebenza ezigcinwe kwangaphambili zinokucwangciswa nguwe, kwaye umsebenzi wememori osisigxina unokusetyenziswa kwizinto ezahlukeneyo.

Iimpawu zeModeli:

1. Indawo echaphazelekayo yokushisa incinci kwaye ayiyi kubangela i-deformation ye-molds echanekileyo;

2. Ubunzulu be-welding bukhulu kwaye i-welding iqinile. Inyibilike ngokupheleleyo, ingashiyi mikhondo yokulungisa. Akukho ukudakumba kwi-joint phakathi kwendawo ephakanyisiweyo ye-pool etyhidiweyo kunye ne-substrate;

3. Izinga le-oxidation ephantsi, i-workpiece ayiyi kutshintsha umbala;

4. Akusayi kubakho mingxunya yomoya okanye imingxuma yesanti emva kwe-welding;

5. I-weld inokucutshungulwa, ngokukodwa ilungele ukulungiswa kwesikhunta kunye neemfuno zokupolisha;

6. I-workpiece inokufikelela kwi-50 ~ 60 yobunzima be-Rockwell emva kwe-welding.

Usetyenziso:

Ukubunjwa, ukubunjwa kwenaliti echanekileyo, i-die-casting, i-stamping, insimbi engenasici kunye nezinye izinto ezinzima ezifana nokuqhekeka, ukutshiza, ukugqoka umatshini wokugaya kunye nokutywina ukulungiswa komphetho, ukuwelda; ukuchaneka okuphezulu, i-laser welding spot diameter yi-0.2nm ~ 1.5nm kuphela; indawo yokufudumeza incinci, ukusetyenzwa kwe-workpiece ayiyi kuphazamiseka; inokuthi ifakwe emva kwe-welding ngaphandle kokuchaphazela umphumo.

Ukuhanjiswa kwefayibha ye-Optical umatshini wokuwelda we-laser

Intshayelelo yoMfanekiso:

Umatshini wokuwelda ifayibha ye-Optical luhlobo lwezixhobo zokuwelda ze-laser ezitshatileyo ezine-high-energy laser beam ibe yi-fiber optical, emva kokudluliselwa komgama omde, idibanisa ukukhanya okuhambelanayo ngesipili esidibanisayo, kwaye yenza ukuwelda kwi-workpiece. Weld iimold ezinkulu kunye neendawo ezingafikelelekiyo ezichanekileyo, kwaye uphumeze ukuhanjiswa okuguquguqukayo okungadibanisi ne-welding, enokuguquguquka okukhulu. I-laser beam inokufezekisa ixesha kunye nokwahlula amandla, kwaye inokusebenza imiqadi emininzi ngexesha elinye, ibonelela ngeemeko ezilungele ngakumbi ukuwelda.

Uphawu oluphambili:

1.Inkqubo yokubeka iliso yekhamera yeCCD yokuzikhethela, ilungele ukubonwa kunye nokubeka indawo echanekileyo;

I-2.I-energy distribution of welding spot ifana, kwaye inendawo yokukhanya engcono kakhulu efunekayo kwiimpawu ze-welding;

3.Ziqhelanisa neeweld ezahlukeneyo ezintsonkothileyo, ukuwelda kwezixhobo ezahlukeneyo, kunye neewelds zamacwecwe amancinci ngaphakathi kwe-1mm;

I-4.I-cavity ye-ceramic concentrating cavity isetyenzisiweyo, i-corrosion-resistant, i-high-temperature resistant, kunye nobomi be-cavity yi-8 ukuya kwi-10 iminyaka), kwaye ubomi besibane se-argon bungaphezulu kwe-8 yezigidi; izixhobo ezizenzekelayo ezizenzekelayo kunye nezixhobo zinokwenziwa ngokwezifiso ukuphumeza imveliso yobuninzi beemveliso.

Usetyenziso:

Isetyenziswa ngokubanzi kwimveliso ngobuninzi bezixhobo zonxibelelwano optical, amacandelo ombane, oomatshini zonyango, iiwotshi, iiglasi, iimveliso zonxibelelwano lwedijithali, iindawo ezichanekileyo, hardware kunye namanye amashishini, kwakunye nokulungiswa ukuwelda umngundo enkulu, ukuphosa ukufa kunye nokubumba inaliti.


Ixesha lokuposa: Jun-02-2023
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