Mamiriro eIndasitiri uye Kuongorora Makwikwi eLaser Welding

Kupinza neLaser zvinoreva nzira yekugadzirisa inoshandisa simba rakawanda relaser kubatanidza simbi kana zvimwe zvinhu zvethermoplastic pamwe chete. Zvichienderana nemisimboti yakasiyana yekushanda uye kuchinjira kumamiriro akasiyana ekugadzirisa, kupinza neLaser kunogona kukamurwa kuita mhando shanu: kupinza nekupisa, kupinza nepakati pemvura, kupinza nehybrid, kupinza neLaser uye kupinza neLaser.

Semhando itsva yenzira yekuwelda, kana tichienzanisa nedzimwe nzira dzechinyakare dzekuwelda, welding yelaser ine zvakanakira zvekupinza zvakadzika, kumhanya nekukurumidza, kushanduka kudiki, zvinodiwa zvishoma munzvimbo yekuwelda, simba rakawanda, uye haikanganisike neminda yemagineti. Haingogumiri pazvinhu zvinofambisa mhepo chete, haidi mamiriro ekushanda evacuum uye haiburitse maX-ray panguva yekuwelda. Inoshandiswa zvakanyanya mumunda wekugadzira zvinhu zvine hungwaru hwepamusoro.

Kuongororwa kweminda yekushandisa laser welding

Kupinza neLaser kune zvakanakira zvekururama kwakanyanya, kuchengetedzwa kwakachena uye kwezvakatipoteredza, mhando dzakasiyana dzezvinhu zvekugadzirisa, kushanda zvakanaka, nezvimwewo, uye kune mashandisirwo akasiyana-siyana. Parizvino, kupinza neLaser kwave kuchishandiswa zvakanyanya mumabhatiri emagetsi, mota, zvigadzirwa zvemagetsi zvevatengi, kutaurirana kwemaziso nedzimwe nzvimbo.

(1) Bhatiri remagetsi

Kune nzira dzakawanda dzekugadzira mabhatiri e lithium-ion kana mabheteri, uye kune nzira dzakawanda, dzakadai se kuputika-kudzivirira valve sealing welding, tab welding, battery pole spot welding, power battery shell and cover sealing welding, module uye PACK welding. Mune dzimwe nzira, laser welding ndiyo nzira yakanakisisa. Semuenzaniso, laser welding inogona kuvandudza kushanda kwe welding uye kufema kwevharuvhu yebhatiri inodzivirira kuputika; panguva imwe chete, nekuti beam quality ye laser welding yakanaka, welding spot inogona kuitwa diki, uye yakakodzera high reflectivity aluminum strip, copper strip uye narrow-band battery electrode. Belt welding ine mabhenefiti akasiyana.

(2) Mota

Kushandiswa kwe laser welding mukugadzirwa kwemotokari kunosanganisira mhando nhatu: laser tailor welding yemaplate asina kuenzana pakukora; laser assembly welding ye body assembly uye sub-assemblies; uye laser welding ye auto parts.

Kuwedera kweLaser tailor kuri mukugadzirwa nekugadzirwa kwemuviri wemota. Zvichienderana nezvinodiwa zvekugadzira nekushanda kwemuviri wemota, maplate ane ukobvu hwakasiyana, zvinhu zvakasiyana, mashandiro akasiyana kana akafanana akabatanidzwa kuita zvese kuburikidza netekinoroji yekucheka nekugadzira laser, uye ozoiswa muchikamu chemuviri. Parizvino, mablanks akasungirirwa nelaser tailor ave achishandiswa zvakanyanya munzvimbo dzakasiyana dzemuviri wemota, senge plate yekusimbisa compartment yemitoro, panel yemukati yemitoro, rutsigiro rwekuvhundutsa, chifukidziro chevhiri rekumashure, panel yemukati yemadziro eparutivi, panel yemukati yemusuwo, floor yepamberi, matanda emberi enguva refu, mabumpers, matanda emuchinjikwa, mavhiri ekuvhara, ma-connectors e-B-pillar, centre pillars, nezvimwewo.

Kubatanidza muviri wemotokari nelaser kwakakamurwa kuva assembly welding, side wall ne top cover welding, uye kusanganisa kunotevera. Kushandiswa kwekubatanidza nelaser muindasitiri yemotokari kunogona kuderedza huremu hwemotokari kune rumwe rutivi, kuvandudza kufamba kwemotokari, uye kuderedza kushandiswa kwemafuta; kune rumwe rutivi, kunogona kuvandudza mashandiro echigadzirwa. Hunhu uye kufambira mberi kwetekinoroji.

Kushandiswa kwe laser welding yezvikamu zvemota kune zvakanakira zvekuti hapana kuchinja kwechinhu che welding, kukurumidza kwe welding, uye hapana chikonzero chekupisa mushure mekuweld. Parizvino, laser welding inoshandiswa zvakanyanya mukugadzira zvikamu zvemota zvakaita semagiya ekutumira, mavharuvhu anosimudza mavharuvhu, mahinji emusuwo, madhiraivha, madhiraivha, mapipi e exhaust einjini, ma clutches, ma axles e turbocharger uye chassis.

(3) Indasitiri yezvigadzirwa zvemagetsi

Mumakore achangopfuura, nekukura kweindasitiri yemagetsi mukuita kuti zvinhu zvidiki zvisashande, huwandu hwezvinhu zvakasiyana-siyana zvemagetsi hwave hushoma, uye zvikanganiso zvenzira dzekutanga dzekubatanidza zvinhu zvakabuda zvishoma nezvishoma. Zvikamu zvacho zvakakuvara, kana kuti simba rekubatanidza zvinhu harisi kusvika padanho rakajairwa. Mumamiriro ezvinhu aya, kubatanidza zvinhu nelaser kwave kuchishandiswa zvakanyanya mukugadzira zvinhu zvemagetsi zvakaita sekurongedza masensa, mabhatiri emagetsi akabatanidzwa, uye mabhatiri emabhatani nekuda kwezvakanaka zvakaita sekupinda kwakadzika, kumhanya nekukurumidza, uye kushanduka kudiki.

3. Mamiriro ekuvandudzwa kwemusika we laser welding

(1) Kupinda kwemusika kuchiri kufanira kuvandudzwa

Kana tichienzanisa netekinoroji yechinyakare yekugadzira michina, tekinoroji ye laser welding ine zvakanakira zvikuru, asi ichiri nedambudziko rekusakwana kwekupinda mukusimudzira mashandisirwo mumaindasitiri ari pasi. Makambani ekugadzira echinyakare, nekuda kwekutanga kwekugadzirwa kwemitsetse yekugadzirwa kwechinyakare nemidziyo yemakanika, uye basa rakakosha mukugadzirwa kwemakambani, kutsiva mitsetse yekugadzira laser welding yepamusoro zvinoreva mari yakawanda, inova dambudziko guru kune vagadziri. Naizvozvo, michina yekugadzira laser padanho rino inonyanya kutariswa muzvikamu zvakakosha zveindasitiri zvine kudiwa kwakasimba kwekugadzira uye kuwedzera kuri pachena kwekugadzira. Zvinodiwa zvemamwe maindasitiri zvichiri kuda kukurudzirwa zvinobudirira.

(2) Kukura kwakasimba kwehukuru hwemusika

Kupinza laser, kucheka laser, uye kuisa laser pamwe chete zvinoumba "troika" yemakanika elaser. Mumakore achangopfuura, kubatsirwa nekufambira mberi kwetekinoroji yelaser uye kudzikira kwemitengo yelaser, uye kushandiswa kuri kuitwa kwemidziyo yekuisa laser, mota itsva dzemagetsi, mabhatiri e lithium, ma display panels, nharembozha dzemagetsi dzevatengi nedzimwe nzvimbo zviri kudiwa zvikuru. Kukura nekukurumidza kwemari inowanikwa mumusika wekuisa laser kwakakurudzira kukura nekukurumidza kwemusika wemidziyo yekuisa laser yemuno.

2014-2020 Chiyero chemusika wekushongedza ne laser wekuChina uye mwero wekukura

(3) Musika wakakamurwa zvishoma, uye mamiriro emakwikwi haasati agadzikana

Kubva pamaonero emusika wese we laser welding, nekuda kwehunhu hwemakambani ekugadzira emunharaunda neakadzika, zvakaoma kuti musika we laser welding muchikamu chekugadzira ugadzire maitiro emakwikwi akanyanya, uye musika wese we laser welding wakakamurwa zvishoma. Parizvino, kune makambani emuno anopfuura mazana matatu ari kuita laser welding. Makambani makuru e laser welding anosanganisira Han's Laser, Huagong Technology, nezvimwewo.

4. Kufanotaura kwekufambira mberi kwekushandiswa kwe laser welding

(1) Nzira yekubata nemaoko ye laser welding system inotarisirwa kupinda munguva yekukura nekukurumidza

Nekuda kwekuderera kukuru kwemutengo we fiber lasers, uye kukura zvishoma nezvishoma kwetekinoroji ye fiber transmission uye handheld welding head, masisitimu e laser welding akabatwa ave kufarirwa zvishoma nezvishoma mumakore achangopfuura. Mamwe makambani akatumira 200 Taiwan, uye mamwe makambani madiki anogonawo kutumira 20 mayuniti pamwedzi. Panguva imwe chete, makambani anotungamira mumunda we laser akadai seIPG, Han's, naRaycus akaburitsawo zvigadzirwa zve laser zveruoko zvinoenderana.

Zvichienzaniswa nekushandiswa kweArgon Arc Welding yechinyakare, kushandiswa kweLaser neruoko kune zvakanakira pachena mumhando yeWelding, mashandiro, kuchengetedzwa kwezvakatipoteredza, uye mutengo wekushandisa muminda yekuwelding isina kujairika senge midziyo yemumba, makabati, uye maelevator. Tichitora mutengo wekushandisa semuenzaniso, vashandi veArgon Arc Welding vane zvinzvimbo zvakakosha munyika yangu uye vanofanirwa kuve nemvumo yekushanda. Parizvino, mutengo webasa wepagore wemunhu mukuru ari pamusika hausi pasi pe80,000 yuan, nepo kushandiswa kweLaser neruoko kunogona kushandisa zvakajairika. Mutengo webasa wepagore wevashandi i50,000 yuan chete. Kana kushanda kwekushandisa kweLaser nemaoko kuri kaviri kupfuura kweArgon Arc Welding, mutengo webasa unogona kuponeswa ne110,000 yuan. Pamusoro pezvo, kushandiswa kweArgon Arc Welding kunowanzo da kuporishwa mushure mekuwelding, nepo kushandiswa kweLaser neruoko kusingade kuporishwa, kana kungoporishwa zvishoma, izvo zvinochengetedza chikamu chemutengo webasa wemushandi wekuporishwa. Pakazara, nguva yekubhadhara mari yemidziyo yeLaser Welding neruoko inenge gore rimwe chete. Nekushandiswa kuri kuitwa makumi emamiriyoni eargon arc welding munyika, nzvimbo yekutsiva laser welding inobatwa nemaoko yakakura kwazvo, izvo zvichaita kuti sisitimu ye laser welding inobatwa nemaoko inotarisirwa kuunza nguva yekukura nekukurumidza.

Mabhenefiti ekushandisa laser welding system inobatwa nemaoko

(2) Nzvimbo yekushandisa iri kuramba ichikura, uye laser welding iri kuunza mikana mitsva yekuvandudza

Tekinoroji yekubatanidza nelaser imhando itsva yetekinoroji yekugadzirisa inoshandisa simba rekutungamira pakugadzirisa zvinhu zvisina kubatana. Yakasiyana zvachose nenzira dzekubatanidza netsika dzekare. Inogona kubatanidzwa nedzimwe tekinoroji dzakawanda uye kubereka matekinoroji matsva nemaindasitiri, ayo achakwanisa kutsiva kusanganisa netsika dzekare munzvimbo dzakawanda.

Nekufambira mberi nekukurumidza kweruzivo rwevanhu, michina yemagetsi ine chekuita netekinoroji yeruzivo, pamwe nemakombiyuta, kutaurirana, kubatanidzwa kwemagetsi evatengi nedzimwe indasitiri dziri kukura, uye dziri kutanga nzira yekudyidzana kunogara kuripo uye kubatanidzwa kwezvikamu. Pasi penyaya yeindasitiri iyi, kugadzirisa, kubatana, uye kurongedza zvinhu zvidiki, uye kuona kuti zvigadzirwa zvakanyatsonaka uye zvakavimbika, pari zvino matambudziko anofanirwa kugadziriswa. Nekuda kweizvozvo, tekinoroji yekubatanidza inoshanda zvakanyanya, yakanyatsojeka, uye isina kukuvara zvakanyanya iri kuva chikamu chakakosha chekutsigira kuvandudzwa kwekugadzirwa kwemazuva ano. Mumakore achangopfuura, laser welding yakawedzera zvishoma nezvishoma muminda yemichina midiki yakaita semabhatiri emagetsi, mota, uye zvigadzirwa zvemagetsi zvevatengi, pamwe nekugadzirwa kwakaoma kweminda yetekinoroji yepamusoro senge mainjini emhepo, ndege dzeroketi, uye mainjini emotokari. Midziyo yekubatanidza yelaser yakaunza Mikana mitsva yekuvandudza.