I-Laser welding yindlela eyandayo ekuveliseni ngenxa yokuchaneka kwayo kunye nokusebenza kakuhle. Enye yezinto eziphambili zomatshini we-laser welding yinkqubo yokulandelela i-seam, eqinisekisa ukubeka okuchanekileyo kwelaser. Kweli nqaku, siza kuhlalutya iingenelo zokulandela umthungo koomatshini be-laser welding kunye nendlela enokuphucula ngayo imveliso kunye nomgangatho we-weld. Siza kuphinda sixoxe ngeenzuzo zokusebenzisa irobhothi enenkqubo yokulandela umthungo welaser.
Ukuma okuchanekileyo kuxhomekeke kwi-laser
Ukuchaneka kwewelding laserithembele kakhulu ekumisweni okuchanekileyo komqa we-laser. Iinkqubo zokulandelela umthungo kumatshini we-laser welding zidlala indima ebalulekileyo ekufezekiseni oku kuchanekileyo. Ngokusebenzisa itekhnoloji yovavanyo oluphambili, inkqubo inokuqhubeka ilandelela kwaye ihlengahlengise indawo yelaser njengoko ihamba ecaleni komthungo ukuze idityaniswe. Oku kuqinisekisa ukutenxa okuncinci xa i-laser igxothwa. Ngenxa yoko, abavelisi banokufezekisa ii-welds ezihambelanayo nezichanekileyo eziqinisekisa umgangatho wemveliso yokugqibela.
Umgangatho olungileyo kunye nexabiso eliphantsi
Xa ukhetha umatshini we-laser welding, abathengi bahlala benexhala lokuchitha imali eninzi kakhulu. Nangona kunjalo, ngenkqubo yokulandela umthungo, akufuneki bancame umgangatho ukuze bahlale ngaphakathi kohlahlo lwabiwo-mali. Ngokubeka ngokuchanekileyo umqa we-laser, inkqubo yokulandelela i-seam iqinisekisa ukuba yonke i-weld ikumgangatho ophezulu kwaye ihlangabezana nemigangatho efunekayo. Oku kuphelisa isidingo sokuphinda kusetyenzwe kwakhona okunexabiso eliphezulu kwaye kunciphisa iindleko zizonke zomenzi. Ukudityaniswa komgangatho olungileyo kunye nexabiso eliphantsi kwenza umatshini we-laser welding kunye nokulandelela umthungo utyalo-mali olugqwesileyo kuyo nayiphi na indawo yokuvelisa.
Uncedo lwesicelo
Ukongeza kokuchaneka okwandisiweyo kunye nokusebenza kakuhle kweendleko, iinkqubo zokulandelela i-seam zizisa inzuzo ebalulekileyo kwinkqubo ye-welding. Umzekelo, inokuqonda uhlengahlengiso olukrelekrele lwenkqubo ye-welding, ngaloo ndlela iphucula kakhulu ukusebenza kakuhle kwemveliso kunye nomgangatho wokuwelda. Inkqubo inokwamkela utshintsho kwi-workpiece, efana ne-seams enemilo engaqhelekanga okanye ukulungelelaniswa okuncinci. Oku kubhetyebhetye kwenza inkqubo yokuwelda igudiswe kwaye ithembeke ngakumbi, iqinisekisa i-welds engaguqukiyo kunye nekhwalithi ephezulu ngalo lonke ixesha.
Enye inzuzo yenkqubo yokulandelela umthungo kukukwazi ukusebenza kunye neerobhothi. Ngokudibanisa iinkqubo zokulandela umthungo we-laser zibeukuwelda kwerobhothiukuseta, abavelisi banokuphucula kakhulu umgangatho we-weld kunye nemveliso. Ngaphantsi kwesikhokelo senkqubo yokulandelela umthungo, irobhothi inokulandelela ngokuchanekileyo i-seam kwaye ibeke ngokuchanekileyo umqa we-laser, ukuze ifezekise ukuwelda okusemgangathweni ophezulu. Ukongezelela, ukusetyenziswa kweerobhothi kuphelisa isidingo somsebenzi wezandla kunye nokunciphisa umngcipheko wephutha lomntu, ukwandisa ngakumbi ukusebenza kakuhle kwenkqubo ye-welding.
Phucula umgangatho we-weld kwaye unciphise ixesha lokuphinda usebenze
Esinye sezona ziphumo zinqwenelekayo kuyo nayiphi na inkqubo ye-welding kukuphumeza i-welds ephezulu engadingi ukuphinda isebenze. Iinkqubo zokulandelela umthungo zidlala indima ebalulekileyo kule nto. Ngokuqinisekisa indawo echanekileyo yelaser, inkqubo inciphisa umngcipheko wokuphinda usebenze kwakhona ngenxa yeziphene ze-welding. Oku akukongi ixesha kuphela, kukwanciphisa iindleko ezinxulumene nokusebenza kwakhona, njengabasebenzi abongezelelweyo kunye nezixhobo. Ngoncedo lweenkqubo zokulandelela umthungo, abavelisi banokunciphisa iziphene ze-weld, ngaloo ndlela baphucula umgangatho we-weld jikelele.
Ukongezelela, iinkqubo zokulandelela umthungo zinceda ukunciphisa ixesha elifunekayo lokuphinda usebenze. Ekubeni ivelisa ii-welds ezichanekileyo kunye nezihambelanayo, akukho luhlengahlengiso okanye izilungiso ezifunekayo emva kokuba i-weld yokuqala igqityiwe. Oku konga ixesha kunye nomzamo, kuvumela abavelisi ukuba babele izixhobo ngokufanelekileyo kwaye bahlangabezane neeshedyuli eziqinileyo zemveliso. Inkqubo yokulandelela i-seam yenza lula inkqubo ye-welding, isusa ukulibaziseka okungeyomfuneko, kwaye yandisa imveliso.
Yandisa imveliso
Ukudibanisa inkqubo yokulandelela i-laser seam kunye ne-robotic welding setup inokunyusa kakhulu imveliso. Indibaniselwano yei-robotic automationkunye nokubekwa kwe-laser okuchanekileyo akunciphisi kuphela ixesha elifunekayo lokuphinda kusebenze, kodwa kwandisa isantya esipheleleyo senkqubo ye-welding. Ngokuphelisa umsebenzi wezandla, abavelisi banokufikelela kwimigca yokuvelisa ngokukhawuleza, esebenzayo.
Ukongezelela, inkqubo yokulandelela i-seam iqinisekisa i-welds ehambelanayo kunye nekhwalithi ephezulu kuyo yonke inkqubo yokuvelisa. Oku kuphelisa imfuno yokubeka iliso rhoqo kunye nohlengahlengiso, njengoko inkqubo ilandelela ngokuqhubekayo kwaye ihlengahlengisa i-laser beam ngexesha langempela. Oku kuvumela abaqhubi ukuba bagxininise kweminye imisebenzi, ngakumbi ukwandisa imveliso. Ngoomatshini be-laser welding abaxhotyiswe ngeenkqubo zokulandela umthungo, abavelisi banokwandisa izixhobo, bandise imveliso kwaye bahlangabezane neemfuno zabathengi ngokufanelekileyo.
Ukuqukumbela, inkqubo yokulandelela umthungo we-laser welding machine ineenzuzo ezininzi, ezinokuphucula ukusebenza kakuhle kwemveliso kunyeukuweldaumgangatho. Ukusuka kwindawo echanekileyo yokubeka i-laser kwiinkqubo eziphuculweyo zokuvelisa, inkqubo iqinisekisa i-welds echanekileyo kwaye ehambelanayo ngelixa inciphisa ixesha lokuphinda lisebenze kunye neendleko. Xa zidityaniswe neeyunithi ze-robotic welding, iinkqubo zokulandela umthungo we-laser zingaphucula ngakumbi ukusebenza kakuhle, ukuvumela abavelisi ukuba banyuse imveliso kwaye bahlangabezane neemfuno zabathengi ngokufanelekileyo. Ngokutyala imali kumatshini we-laser welding kunye nenkqubo yokulandelela umthungo, abavelisi banokulindela ukuphucula umgangatho we-weld, ukwandisa iindleko-ukusebenza, kunye nokuphucula imveliso jikelele.
Ukuba ufuna ukufunda ngakumbi malunga ne-laser welding, okanye ufuna ukukuthengela umatshini we-laser welding, nceda ushiye umyalezo kwiwebhusayithi yethu kwaye usithumelele i-imeyile ngqo!
Ixesha lokuposa: Jul-08-2023
