Mukugadzira kwemazuva ano, kusarudzwa kweiyo yakakwana yekucheka maitiro isarudzo yakakosha inokanganisa kukurumidza kwekugadzira, mutengo wekushanda, uye chikamu chekupedzisira mhando. Ichi chinyorwa chinopa dhata-inotyairwa kuenzanisa maviri akakurumbira matekinoroji: yakakwirira-simba fiber laser yekucheka uye abrasive waterjet yekucheka.
Inoongorora makiyi ekuita metrics anosanganisira kuenderana kwezvinhu, iyo Heat-Affected Zone (HAZ), kumhanya kwekugadzirisa, dimensional kushivirira, uye mutengo wakazara wevaridzi. Ongororo iyi inopedzisa kuti nepo tekinoroji yewaterjet ichiramba yakakosha pakuita zvinhu zvakasiyana-siyana uye "inotonhora-yakachekwa" maitiro, kufambira mberi mune yakakwirira-simba fiber lasers kwakavaisa seyero yekumhanya-mhanya, yakakwirira-chaiyo kugadzira mukati mekukura kwemhando yezvinhu uye ukobvu.
Inotungamira Misimboti yeKusarudza Maitiro
Kusarudzwa kwemaitiro ekucheka kunoenderana nekutengeserana pakati pesimba rinopisa re laser uye mechanical simba rejet yemvura.
Laser kucheka:Iyi nzira inoratidzirwa kune maapplication uko kumhanya kwakanyanya, kurongeka kwakaoma, uye otomatiki kunyatsoita zvinonyanya kudiwa. Inonyanya kushanda kune simbi dzakadai sesimbi nealuminium, pamwe chete nezvinhu zvehupenyu se acrylics, kazhinji mukukora pasi pe25mm (1 inch). Yakakwira-simba fiber laser tekinoroji ibwe repakona repamusoro-vhoriyamu, inodhura-inoshanda kugadzira muna 2025.
Waterjet Kucheka:Iyi ndiyo mhinduro inosarudzika yezvinhu zvakakora zvakanyanya (zvinopfuura 50mm kana 2 inches) kana zvemidziyo inorambidzwa chero kupinzwa kwekupisa. Zvishandiso zvakadaro zvinosanganisira mamwe akakosha aerospace alloys, macomposites, uye dombo, uko "kutonhora-kuchekwa" chimiro chechiitiko chinosungirwa cheinjiniya chinodiwa.
Technical Comparison
Misiyano yekutanga mumhedzisiro pakati petekinoroji mbiri inofambiswa nemasimba avo.
Yakawedzera Unyanzvi Kuenzanisa kweFiber Laser uye Abrasive Waterjet Kucheka
| Feature | Abrasive Waterjet Kucheka | |
| Primary Process | Thermal (Yakatariswa Photon Energy) | Mechanical (Supersonic Erosion) |
| Kuenderana kwezvinhu | Yakanakira Metals, Yakanaka kune Organics | Near-Universal (Masimbi, Dombo, Maumbirwo, nezvimwewo) |
| Zvinhu Zvokudzivisa | PVC, Polycarbonate, Fiberglass | Tempered Glass, Imwe Brittle Ceramics |
| Kumhanya (1mm gobvu simbi isina tsvina) | Zvakanyanya (1000-3000 inches paminiti) | Slow(10-100inchi paminiti) |
| Kerf Width | Zvakanyanya Kunaka (≈0.1mm/ 0.004″) | Kupamhamha (≈0.75mm/ 0.03″) |
| Kushivirira | Yakasimba (± 0.05mm/ ±0.002″) | Yakanakisa (± 0.13mm/ ±0.005″) |
| Nzvimbo Inokonzerwa Nekupisa | Iripo uye inogoneka zvakanyanya | Hapana |
| Edge Taper | Zvishoma kune Hapana | Ikozvino, kazhinji inoda 5-axis muripo |
| Secondary Fining | Zvinogona kuda kubviswa | Kazhinji inobvisa kupedzisa kwechipiri |
| Maintenance Focus | Optics, Resonator, Gasi Delivery | High-Pressure Pombi, Zvisimbiso, Orifices |
Kuongororwa Kwezvinhu Zvakaoma
Zvinhu uye Hukobvu Kugonas
Simba rekutanga rekucheka kwejet yemvura kugona kwayo kugadzirisa chero chinhu, mukana wakakura wezvitoro zvebasa izvo zvinofanirwa kuchinjika kune akasiyana substrates, kubva pagranite kusvika titanium kusvika furo.
Nekudaro, mazhinji emaindasitiri ekushandisa akatarisana nesimbi nemapurasitiki, uko yemazuva ano laser tekinoroji inokwanisa zvakanyanya. Fiber laser masisitimu akagadzirirwa kuita kwakatanhamara pasimbi, simbi isina tsvina, aluminium, mhangura, uye ndarira. Kana yawedzerwa neCO₂ lasers, iyo yakareba infrared wavelength inonyudzwa zvakanyanya neorganic zvinhu senge huni uye acrylic, laser-based workflow inovhara hukuru hwakakura hwekugadzira zvinodiwa nekumhanya kwakanyanya.
Uyezve, iyo laser process yakachena uye yakaoma, haigadziri sludge inoputika inoda kudhura kubata uye kuraswa.
Precision, Edge Pedzisa, uye Kugadzirisa Kusakwana
Paunenge uchiongorora kunyatso uye kumucheto kupedzisa, ese matekinoroji anopa akasiyana mabhenefiti uye anoda chaizvo kufunga.
Simba rekutanga relaser ndiko kunyatsojeka kwayo. Yayo yakanyanya kunaka kerf uye yakakwirira positional kurongeka inobvumira kugadzirwa kweakaomesesa mapatani, makona akapinza, uye akadzama mamaki anonetsa kuwana nedzimwe nzira. Iyi nzira inoita, zvisinei, inogadzira nzvimbo diki Inobatwa Nekupisa (HAZ) - muganho wakamanikana uko zvinhu zvinoshandurwa nesimba rekupisa. Kune ruzhinji rwezvikamu zvakagadzirwa, nzvimbo iyi ine microscopic uye haina chekuita nekuvimbika kwechimiro.
Sezvineiwo, iyo waterjet ye "cold-cut" process ndiyo inonyanya kukosha, sezvo inosiya chimiro chechinhu chisina kuchinjwa nekupisa. Izvi zvinobvisa kushushikana kweHAZ zvachose. Kutengeserana ndiko kukwanisa kwe "taper" shoma, kana V-shaped angle, pamucheto wakachekwa, kunyanya muzvinhu zvakakora. Uku kusakwana kwemakanika kunogona kutariswa, asi kazhinji kunoda kushandiswa kweakanyanya kuoma uye anodhura 5-axis yekucheka masisitimu kuti ave nechokwadi chakakwana perpendicular edge.
Kumhanya uye Kutenderera Nguva
Iyo yekutanga mutsauko wekuita pakati pelaser uye waterjet tekinoroji ndeye process velocity uye maitiro ayo pane yakazara kutenderera nguva. Kune dzakatetepa-gauge sheet simbi, yakakwirira-simba faibha laser inowana kucheka kumhanya kanokwana kagumi kusvika makumi maviri kupfuura iyo yejeti yemvura. Iyi mukana inosanganiswa neakakwirira kinematics e laser masisitimu, ayo anoratidza yakasarudzika yakakwira gantry kukwidziridzwa uye kutenderera kumhanya pakati pekucheka. Nzira dzepamusoro dzakaita sekuti “pa-the-fly” kubaya kunoderedza nguva dzisina zvibereko. Iyo aggregate mhedzisiro kudzikisira kwakanyanya munguva inodiwa kugadzirisa yakaoma nested marongero, zvichitungamira kune yepamusoro kubuditsa uye optimized mutengo-pa-chikamu metrics.
Mutengo Wakazara Wevaridzi (CAPEX, OPEX & Maintenance)
Nepo waterjet system inogona kunge iine yakaderera yekutanga capital expenditure (CAPEX), kunyatsoongorora mutengo kunofanirwa kutarisa pamutengo wenguva refu wekushanda (OPEX). Mutengo mukuru wekushandisa wejet yemvura ndeyekugara uchishandiswa kweabrasive garnet. Mari iyi inodzokororwa, pamwe chete nekudiwa kwemagetsi kwakakwira kwepombi yepamusoro-soro uye kuchengetedzwa kwakakosha kwemanozzles, zvisimbiso, uye maorifices, anounganidza nekukurumidza. Izvi zvisati zvafunga nezvekucheneswa kwakanyanya uye kuraswa kwemarara abrasive.
Iyo yemazuva ano fiber laser, mukusiyana, inoshanda zvakanyanya. Zvishandiso zvayo zvekutanga magetsi uye kubatsira gasi. Nemitengo yakaderera yezuva nezuva uye gadziriso inofanotaurwa, nharaunda yese yebasa yakachena, yakanyarara, uye yakachengeteka.
Hurukuro yeAdvanced Applications uye Trends
Mumafambisirwo akanyanya ehunyanzvi, matekinoroji aya anogona kuwirirana. Mugadziri anogona kushandisa jeti yemvura kucheka-cheka gobvu block yeInconel (kudzivisa kushushikana kwekupisa), obva aendesa chikamu kune laser yekupedzisa-chaiyo kupedzisa, kugadzira chimiro, uye chikamu chenhamba yekunyora. Izvi zvinoratidza kuti chinangwa chekupedzisira mukugadzira kwakaoma kushandisa chishandiso chakakodzera kune rimwe nerimwe basa chairo.
Kuuya kwe-high-power fiber lasers kwakashandura zvakanyanya mamiriro. Aya masisitimu ave kukwanisa kubata zvinhu zvakakora nekumhanya kwakasiyana uye mhando, achipa inokurumidza uye inodhura imwe nzira kune waterjets muhuwandu hwemasimbi akawanda-domendi yaimbove yakasarudzika kune waterjets.
Nekukurumidza prototyping inosanganisira sheet simbi, mapurasitiki, kana huni, kumhanya kwelaser mukana wakasiyana. Iko kugona kudzokorodza kuburikidza neakawanda dhizaini misiyano mune imwe chete masikati inogonesa kukurumidza uye agile chigadzirwa kutenderera. Uyezve, kutarisisa kunoshanda kwenzvimbo yebasa kwakakosha. Laser yekucheka inzvimbo yakanyarara, ine utsi hwakasanganiswa, asi waterjet kucheka inzira ine ruzha zvakanyanya iyo inowanzoda kamuri yega yega uye inosanganisira kushatisa manejimendi emvura uye abrasive sludge.
Mhedziso
Nepo kucheka kwewaterjet kunoramba kuri chishandiso chakakosha cheseti yezvishandiso zvinotsanangurwa nekunzwa kwezvinhu kana ukobvu hwakanyanya, nzira yekugadzira yemazuva ano inonongedza kumhanyisa, kushanda nesimba, uye kunyatsoita kwelaser tekinoroji. Iko kuenderera mberi kufambira mberi mu fiber laser simba, control system, uye otomatiki iri kuwedzera kugona kwayo gore rega.
Ongororo yekumhanyisa, mutengo wekushanda, uye kunyatsojeka kunoratidza kuti kune ruzhinji rweakakwira-vhoriyamu yekucheka maindasitiri ekucheka mashandisirwo, laser tekinoroji yave sarudzo yepamusoro. Kune mabhizinesi ane chinangwa chekuwedzera kugadzirwa, kuderedza mutengo-pa-chikamu, uye kushanda munzvimbo yakachena, yakawanda otomatiki, yazvino laser yekucheka sisitimu inomiririra hurongwa hwekudyara kune remangwana remakwikwi.
Nguva yekutumira: Jul-30-2025
