Mukugadzirwa kwemazuva ano, kusarudza nzira yakanakisisa yekucheka chinhu chakakosha chinokanganisa kukurumidza kwekugadzirwa, mutengo wekushanda, uye mhando yechikamu chekupedzisira. Chinyorwa chino chinopa kuenzanisa kwakavakirwa padata kwematekinoroji maviri akakurumbira: kucheka kwelaser yefiber ine simba guru uye kucheka kwewaterjet inokwenya.
Inoongorora zviyero zvakakosha zvekushanda zvinosanganisira kuenderana kwezvinhu, nzvimbo inobatwa nekupisa (HAZ), kumhanya kwekugadzirisa, kushivirira kwezvikamu, uye mutengo wese wekuva muridzi. Ongororo iyi inogumisa kuti kunyangwe tekinoroji yewaterjet ichiramba yakakosha pakushanda kwayo kwezvinhu uye "kugadziriswa kwechando", kufambira mberi mumafiber lasers ane simba guru kwakaita kuti ive chiyero chekugadzira zvinhu nekukurumidza uye nemazvo mumhando dzakasiyana dzezvinhu uye ukobvu huri kukura.
Nheyo Dzinotungamira Pakusarudza Maitiro
Kusarudzwa kwenzira yekucheka kunoenderana nekusiyana kwesimba rekupisa relaser nesimba remuchina wemvura.
Kucheka neLaser:Maitiro aya anoshandiswa pakushandisa zvinhu zvinokurumidza, kunyatsorongeka, uye kushanda otomatiki zviri zvinhu zvinonyanya kukosha. Anoshanda zvakanyanya pasimbi dzakadai sesimbi nearuminiyamu, pamwe nezvinhu zvakasikwa zvakaita seacrylics, kazhinji zvine ukobvu huri pasi pe25mm (1 inch). Tekinoroji yelaser yefiber ine simba guru ndiyo musimboti wekugadzirwa kwepamusoro uye kusingadhuri muna 2025.
Kucheka Mvura:Maitiro aya ndiwo anonyanya kufarirwa pazvinhu zvakakora zvikuru (zvinopfuura 50mm kana 2 inches) kana zvinhu zvisina kurambidzwa kupisa. Zvinhu zvakadaro zvinosanganisira zvimwe zvinhu zvakakosha zvemuchadenga, zvinhu zvinosanganiswa, uye matombo, uko hunhu hwe "kutonhora-kutemwa" hwemaitiro acho hunodiwa neinjiniya.
Kuenzanisa Kwehunyanzvi
Musiyano mukuru mumhedzisiro pakati pematekinoroji maviri aya unokonzerwa nemasimba avo.
Kuenzanisa Kwakawedzerwa Kwehunyanzvi hweFiber Laser neAbrasive Waterjet Cutting
| Chinhu | Kucheka kweAbrasive Waterjet | |
| Maitiro Ekutanga | Simba reThermal (Focused Photon Energy) | Kukukurwa kwemagetsi (Supersonic) |
| Kuenderana kwezvinhu | Yakanakira Simbi, Yakanakira Zvekudya Zvepanyama | Zviri Pedyo Nepasi Pose (Simbi, Dombo, Zvimisikidzo, nezvimwewo) |
| Zvinhu Zvekudzivirira | PVC, Polycarbonate, Fiberglass | Girazi Rakapfava, Zvimwe Zvidimbu zveBrittle |
| Kumhanya (simbi isina ngura ine ukobvu hwe1mm) | Zvinoshamisa (1000-3000 inches paminiti) | Zvishoma nezvishoma(1)0-100masendimita paminiti) |
| Upamhi hweKerf | Yakanaka Zvikuru (≈0.1mm/ 0.004″) | Yakafara (≈0.75mm/ 0.03″) |
| Kushivirira | Yakamanikana (± 0.05mm/ ± 0.002″) | Yakanaka kwazvo (± 0.13mm/ ± 0.005″) |
| Nzvimbo Inokonzerwa Nekupisa | Yazvino uye inokwanisika zvikuru | Hapana |
| Mupendero weEdge | Zvishoma kusvika Hapana | Pari zvino, kazhinji zvinoda muripo we5-axis |
| Kupedzisa Kwechipiri | Zvingada kubviswa kwehuni | Kazhinji zvinobvisa kupedzisa kwechipiri |
| Kutarisira Kutarisira | Optics, Resonator, Kutumira Gasi | Pombi Yekudzvanyirira Yakakwira, Zvisimbiso, MaOrifices |
Kuongororwa Kwezvinhu Zvakakosha
Kugona Kwezvinhu Uye Ukobvus
Simba guru rekucheka mvura jet kugona kwayo kugadzirisa chero chinhu, mukana mukuru kune makambani ebasa anofanira kuenderana nemhando dzakasiyana dzezvinhu, kubva kugranite kusvika kutitanium kusvika kufoam.
Zvisinei, ruzhinji rwemashandisirwo emaindasitiri rwakanangana nesimbi nemapurasitiki, uko tekinoroji yemazuva ano yelaser inokwanisa zvikuru. Masisitimu elaser efiber akagadzirwa kuti ashande zvakanaka pasimbi, simbi isingatsvi, aruminiyamu, mhangura, nebhuranzi. Kana akawedzerwa nemalaser eCO₂, ane wavelength refu yeinfrared inonyudzwa zviri nani nezvinhu zvakasikwa zvakaita sehuni neacrylic, mashandiro elaser anofukidza zvakawanda zvinodiwa pakugadzira nekukurumidza.
Uyezve, maitiro elaser akachena uye akaoma, asingaburitse tsvina inoda kubatwa nekuraswa kunodhura.
Kunyatsojeka, Kupedzisa Edge, uye Kugadzirisa Zvisina Kukwana
Pakuongorora kunyatsoita basa uye kupedzisa kwemupendero, matekinoroji ese ari maviri ane zvakanakira zvakasiyana uye anoda kutariswa zvakananga.
Simba guru relaser nderekunyatsorongeka kwayo. Kerf yayo yakapfava uye kurongeka kwayo kwepamusoro-soro kunobvumira kugadzirwa kwemapatani akaomarara, makona akapinza, uye zviratidzo zvakadzama zvakaoma kuwana nedzimwe nzira. Maitiro aya, zvisinei, anogadzira Nzvimbo diki Inokonzerwa neKupisa (HAZ)—muganhu mutete uko zvinhu zvinochinjwa nesimba rekupisa. Kune ruzhinji rwezvikamu zvakagadzirwa, nzvimbo iyi idiki uye haina chekuita nekusimba kwechimiro.
Kusiyana neizvi, maitiro e "kuchekwa-kutonhora" ewaterjet ndiyo mukana wayo mukuru, sezvo ichisiya chimiro chechigadzirwa chisina kuchinja zvachose nekupisa. Izvi zvinobvisa zvachose kunetseka kweHAZ. Kuchinjana uku ndiko mukana wekuti "kona" kana kuti V-shaped angle, pamucheto wekucheka, kunyanya muzvinhu zvakakora. Kusakwana uku kwemuchina kunogona kugadziriswa, asi kazhinji kunoda kushandiswa kwemaitiro ekucheka e5-axis akaomarara uye anodhura kuti ive nechokwadi chekuti mucheto wakamira zvakanaka.
Kumhanya uye Nguva Yekutenderera
Chinhu chikuru chinosiyanisa mashandiro pakati pe tekinoroji yelaser newaterjet ispeed yeprocess uye kukanganisa kwayo nguva yese yekutenderera. Kune thin-gauge sheet metals, high-power fiber laser inokwanisa kucheka nekukurumidza ka10 kusvika ku20 kupfuura kwewaterjet. Izvi zvinowedzerawo hunyanzvi hwepamusoro hwemasystem elaser, ayo ane kukurumidza kwakanyanya kwegantry uye kumhanya kwekufamba pakati pekucheka. Nzira dzepamusoro dzakadai se "on-the-fly" dzinoderedzawo nguva dzisingabudiriri. Mhedzisiro yacho ikudzikiswa kukuru kwenguva inodiwa kugadzirisa marongero akaomarara, zvichitungamira kune throughput yepamusoro uye optimized cost-per-part metrics.
Mutengo Wose Wekuva Muridzi (CAPEX, OPEX) & Kugadzirisa)
Kunyange zvazvo sisitimu yewaterjet ingave nemutengo wakaderera wekutanga (CAPEX), ongororo yakakwana yemutengo inofanira kutarisa pamutengo wekushanda kwenguva refu (OPEX). Mutengo mukuru wekushandisa waterjet ndeyekushandisa nguva dzose kwegarnet inoputika. Mari iyi inodzokorora, pamwe chete nekushandiswa kwemagetsi akawanda kwepombi ine simba rakawanda uye kugadziriswa kwakakosha kwema nozzles, zvisimbiso, uye maburi, zvinoungana nekukurumidza. Izvi zvinoitwa tisati tafunga nezvekuchenesa nekurasa tsvina inoputika nesimba.
Kusiyana neizvi, fiber laser yemazuva ano inoshanda zvakanyanya. Zvinhu zvayo zvikuru zvinoshandiswa magetsi uye zvinobatsira gasi. Nemitengo yakaderera yekushanda kwezuva nezuva uye kugadziriswa kunofungidzirwa, nzvimbo yebasa yese yakachena, yakanyarara, uye yakachengeteka.
Kukurukurirana kweMapurogiramu Epamusoro uye Maitiro
Mumabasa ehunyanzvi hwakanyanya, matekinoroji aya anogona kubatsirana. Mugadziri anogona kushandisa waterjet kucheka bhora gobvu reInconel (kudzivirira kupisa), ozoendesa chikamu chacho ku laser kuti chipedziswe nemazvo, kugadzira zvinhu, uye kunyora nhamba dzezvikamu. Izvi zvinoratidza kuti chinangwa chikuru mukugadzira kwakaoma ndechekushandisa chishandiso chakakodzera pabasa rega rega.
Kuuya kwemalaser ane simba guru kwakachinja zvikuru mamiriro ezvinhu. Masisitimu aya ikozvino anogona kugadzirisa zvinhu zvakakora nekukurumidza uye zvemhando yepamusoro, zvichipa imwe nzira inokurumidza uye isingadhuri pane mawaterjet ari munzvimbo dzakasiyana dzesimbi dzakawanda - nzvimbo yaimbova yewaterjets chete.
Pakugadzira zvinhu zvesimbi, mapurasitiki, kana huni nekukurumidza, kumhanya kwelaser kwakanakira zvikuru. Kukwanisa kudzokorora kuburikidza nekuchinja-chinja kwemagadzirirwo akawanda masikati rimwe chete kunoita kuti chigadzirwa chigadzirwe nekukurumidza uye nekukurumidza. Uyezve, kufunga nezvenzvimbo yebasa kwakakosha. Kucheka nelaser inzira yakadzikama, yakanyarara ine hutsi hwakabatana, nepo kucheka mvura nejeti iri nzira ine ruzha rukuru inowanzoda imba yakaparadzana uye inosanganisira kutonga kwakashata kwemvura netsvina.
Mhedziso
Kunyange hazvo kucheka mvura kuchiramba kuri chishandiso chakakosha kune mamwe mashandisirwo anotsanangurwa nekunzwa kwezvinhu kana ukobvu hwakanyanya, nzira yekugadzira yemazuva ano inoratidza zvakajeka kumhanya, kushanda zvakanaka, uye kunyatsojeka kwetekinoroji yelaser. Kufambira mberi kuri kuramba kuchiitika musimba relaser yefiber, masisitimu ekudzora, uye otomatiki kuri kuwedzera kugona kwayo gore rega rega.
Kuongororwa kwekumhanya, mutengo wekushanda, uye kururama kunoratidza kuti kune akawanda mashandisirwo ekucheka maindasitiri akawanda, tekinoroji yelaser yave sarudzo yepamusoro. Kune mabhizinesi ane chinangwa chekuwedzera kubereka, kuderedza mutengo wega wega, uye kushanda munzvimbo yakachena uye inoshanda otomatiki, sisitimu yekucheka laser yemazuva ano inomiririra mari yekudyara ine hunyanzvi mune ramangwana rine makwikwi.
Nguva yekutumira: Chikunguru-30-2025
