Hauv kev tsim khoom niaj hnub no, kev xaiv cov txheej txheem txiav zoo tshaj plaws yog qhov kev txiav txim siab tseem ceeb uas cuam tshuam rau qhov ceev ntawm kev tsim khoom, tus nqi ua haujlwm, thiab qhov zoo ntawm qhov kawg. Tsab xov xwm no nthuav qhia kev sib piv ntawm cov ntaub ntawv ntawm ob lub thev naus laus zis tseem ceeb: kev txiav laser fiber ntau zog thiab kev txiav dej abrasive.
Nws tshuaj xyuas cov ntsuas kev ua tau zoo tseem ceeb xws li cov khoom siv sib xws, thaj chaw kub-cuam tshuam (HAZ), kev ua haujlwm ceev, kev kam rau siab, thiab tag nrho cov nqi ntawm kev muaj. Kev tshuaj xyuas xaus lus tias thaum cov thev naus laus zis waterjet tseem ceeb rau nws cov khoom siv versatility thiab "txiav txias", kev nce qib hauv cov lasers fiber ntau zog tau tso lawv ua tus qauv rau kev ua haujlwm ceev ceev, kev ua haujlwm siab thoob plaws ntau yam khoom siv thiab tuab.
Cov Ntsiab Cai Qhia Txog Kev Xaiv Cov Txheej Txheem
Kev xaiv cov txheej txheem txiav yog nyob ntawm qhov kev sib pauv ntawm lub zog thermal ntawm lub laser thiab lub zog mechanical ntawm lub waterjet.
Kev Txiav Laser:Cov txheej txheem no yog qhia rau cov ntawv thov uas qhov kev kub ceev, kev ua kom raug, thiab kev ua haujlwm tsis siv neeg yog qhov yuav tsum tau ua tseem ceeb. Nws muaj txiaj ntsig zoo rau cov hlau xws li hlau thiab txhuas, nrog rau cov khoom siv organic xws li acrylics, feem ntau yog tuab hauv qab 25 hli (1 nti). Cov thev naus laus zis fiber ntau zog yog lub hauv paus ntawm kev tsim khoom ntau, tsim nyog tus nqi hauv xyoo 2025.
Kev Txiav Dej Dav Hlau:Cov txheej txheem no yog qhov kev daws teeb meem zoo tshaj plaws rau cov ntaub ntawv tuab heev (ntau tshaj 50 hli lossis 2 nti) lossis rau cov ntaub ntawv uas txwv tsis pub muaj cua sov nkag. Cov ntaub ntawv no suav nrog qee cov hlau sib xyaw ua ke, cov khoom sib xyaw, thiab pob zeb, qhov twg qhov xwm txheej "txiav txias" ntawm cov txheej txheem yog qhov yuav tsum tau ua engineering.
Kev Sib Piv Txog Kev Siv Tshuab
Qhov sib txawv tseem ceeb ntawm cov txiaj ntsig ntawm ob lub thev naus laus zis yog tsav los ntawm lawv cov peev txheej zog.
Kev Sib Piv Txuj Ci Ntxiv ntawm Fiber Laser thiab Abrasive Waterjet Cutting
| Feature | Kev Txiav Dej Siv Abrasive | |
| Txheej Txheem Tseem Ceeb | Thermal (Lub zog Photon tsom mus rau) | Kev Siv Tshuab (Kev Yaig Supersonic) |
| Kev Sib Piv ntawm Cov Khoom Siv | Zoo heev rau cov hlau, Zoo rau cov organic | Ze-Universal (Cov Hlau, Pob Zeb, Cov Khoom Sib Xyaws, thiab lwm yam) |
| Cov Khoom Siv Yuav Tsum Tsis Txhob Ua | PVC, Polycarbonate, Fiberglass | Iav Tempered, Qee Cov Khoom Uas Ua Los Ntawm Av nplaum Uas Muaj Qhov Sib Txawv |
| Ceev (1 hli tuab stainless hlau) | Zoo kawg nkaus (1000-3000 nti ib feeb) | Qeeb qeeb(10-100nti ib feeb) |
| Qhov Dav Kerf | Zoo Kawg Nkaus (≈0.1mm/ 0.004″) | Dav dua (≈0.75mm/ 0.03″) |
| Kev kam rau siab | Nruj dua (±0.05mm/ ±0.002″) | Zoo heev (±0.13 hli/ ±0.005″) |
| Thaj Chaw Uas Muaj Kub Kub | Tam sim no thiab tswj tau zoo heev | Tsis muaj dab tsi |
| Ntug Taper | Tsawg kawg nkaus rau Tsis muaj | Tam sim no, feem ntau xav tau 5-axis kev them nyiaj |
| Kev Ua Tiav Thib Ob | Tej zaum yuav xav tau kev tshem tawm cov burrs | Feem ntau tshem tawm qhov kev ua tiav theem ob |
| Kev Saib Xyuas | Optics, Resonator, Gas Delivery | Twj Tso Kua Siab, Cov Khoom Ruaj, Cov Qhov Qhib |
Kev Tshawb Fawb Txog Cov Yam Tseem Ceeb
Khoom siv thiab Thickness Capabilities
Lub zog tseem ceeb ntawm kev txiav dej yog nws lub peev xwm los ua cov khoom siv yuav luag txhua yam, qhov zoo dua rau cov khw ua haujlwm uas yuav tsum hloov kho rau ntau yam khoom siv, los ntawm granite mus rau titanium mus rau ua npuas ncauj.
Txawm li cas los xij, feem ntau ntawm cov ntawv thov kev lag luam yog tsom mus rau cov hlau thiab yas, qhov twg cov thev naus laus zis laser niaj hnub no muaj peev xwm tshwj xeeb. Cov tshuab fiber laser tau tsim los rau kev ua tau zoo tshaj plaws ntawm cov hlau, stainless hlau, txhuas, tooj liab, thiab tooj dag. Thaum ntxiv los ntawm CO₂ lasers, uas nws cov wavelength infrared ntev dua yog nqus tau zoo dua los ntawm cov khoom siv organic xws li ntoo thiab acrylic, cov txheej txheem ua haujlwm raws li laser npog ntau yam kev xav tau tsim khoom nrog kev ceev ceev zoo dua.
Tsis tas li ntawd xwb, cov txheej txheem laser yog huv thiab qhuav, tsis muaj cov sludge abrasive uas yuav tsum tau siv nyiaj ntau thiab pov tseg.
Kev Ua Kom Tseeb, Kev Ua Kom Tiav Ntawm Ntug, thiab Kev Tswj Xyuas Qhov Tsis Zoo
Thaum ntsuam xyuas qhov tseeb thiab qhov ua tiav ntawm ntug, ob qho thev naus laus zis muaj cov txiaj ntsig sib txawv thiab xav tau kev txiav txim siab tshwj xeeb.
Lub zog tseem ceeb ntawm lub laser yog nws qhov kev ua tau zoo heev. Nws qhov kerf zoo heev thiab qhov tseeb ntawm qhov chaw tso cai rau kev tsim cov qauv nyuaj, cov ces kaum ntse, thiab cov cim qhia ntxaws uas nyuaj rau ua tiav nrog lwm txoj kev. Txawm li cas los xij, cov txheej txheem no tsim ib qho me me Heat-Affected Zone (HAZ) - ib qho ciam teb nqaim uas cov khoom siv hloov pauv los ntawm lub zog thermal. Rau feem ntau ntawm cov khoom tsim tawm, thaj chaw no yog microscopic thiab tsis muaj feem cuam tshuam rau kev ua tiav ntawm cov qauv.
Ntawm qhov tod tes, cov txheej txheem "txiav txias" ntawm cov dej jet yog nws qhov zoo tshaj plaws, vim nws ua rau cov khoom siv tsis hloov pauv kiag li los ntawm cua sov. Qhov no tshem tawm qhov kev txhawj xeeb HAZ tag nrho. Qhov kev pauv pauv yog qhov muaj peev xwm rau lub kaum sab xis me ntsis "taper," lossis V-puab, ntawm ntug txiav, tshwj xeeb tshaj yog rau cov khoom tuab dua. Qhov kev tsis zoo no tuaj yeem tswj tau, tab sis nws feem ntau yuav tsum tau siv cov txheej txheem txiav 5-axis nyuaj dua thiab kim dua kom ntseeg tau tias ntug perpendicular zoo meej.
Kev Ceev thiab Lub Sijhawm voj voog
Qhov sib txawv ntawm kev ua tau zoo ntawm laser thiab waterjet technologies yog qhov ceev ntawm cov txheej txheem thiab nws qhov cuam tshuam rau lub sijhawm tag nrho. Rau cov hlau nyias-gauge, lub laser fiber ntau zog ua tiav qhov ceev txiav 10 txog 20 npaug ntau dua li cov ntawm waterjet. Qhov zoo no yog compounded los ntawm cov kinematics zoo dua ntawm cov tshuab laser, uas muaj qhov siab heev gantry acceleration thiab traversal ceev ntawm kev txiav. Cov txheej txheem siab heev xws li "on-the-fly" piercing ntxiv txo cov sijhawm tsis tsim khoom. Qhov cuam tshuam tag nrho yog qhov txo qis hauv lub sijhawm xav tau los ua cov txheej txheem nested nyuaj, ua rau muaj kev xa khoom zoo dua thiab cov nqi zoo tshaj plaws rau ib feem.
Tus Nqi Tag Nrho ntawm Kev Muaj Tswv (CAPEX, OPEX) & Kev Txij Nkawm)
Txawm hais tias lub tshuab waterjet yuav muaj kev siv nyiaj pib qis dua (CAPEX), kev tshuaj xyuas tus nqi kom meej yuav tsum tsom mus rau tus nqi ua haujlwm mus sij hawm ntev (OPEX). Tus nqi ua haujlwm loj tshaj plaws rau lub tshuab waterjet yog kev siv cov abrasive garnet tas li. Cov nuj nqis rov tshwm sim no, nrog rau qhov kev xav tau hluav taws xob ntau ntawm lub twj tso kua mis ultra-high-pressure thiab kev saib xyuas tseem ceeb ntawm cov nozzles, seals, thiab orifices, sib sau ua ke sai. Qhov no yog ua ntej xav txog kev ntxuav thiab pov tseg cov sludge abrasive uas siv zog ntau.
Ib lub laser fiber niaj hnub no, qhov sib piv, ua haujlwm tau zoo heev. Nws cov khoom siv tseem ceeb yog hluav taws xob thiab roj pab. Nrog rau cov nqi khiav lag luam txhua hnub qis dua thiab kev saib xyuas kwv yees tau, qhov chaw ua haujlwm tag nrho huv dua, ntsiag to dua, thiab muaj kev nyab xeeb dua.
Kev Sib Tham Txog Cov Kev Siv Siab Tshaj Plaws thiab Cov Qauv Tshiab
Hauv cov txheej txheem ua haujlwm tshwj xeeb heev, cov thev naus laus zis no tuaj yeem ua ke. Ib lub chaw tsim khoom siv lub tshuab waterjet los txiav cov khoom tuab ntawm Inconel (kom tsis txhob muaj kev ntxhov siab thermal), tom qab ntawd hloov cov khoom mus rau lub laser rau kev ua tiav siab, tsim cov yam ntxwv, thiab kos cov lej khoom. Qhov no qhia tau hais tias lub hom phiaj kawg hauv kev tsim khoom nyuaj yog siv cov cuab yeej zoo rau txhua txoj haujlwm tshwj xeeb.
Qhov tshwm sim ntawm cov lasers fiber ntau zog tau hloov pauv qhov xwm txheej. Cov kab ke no tam sim no tuaj yeem daws cov ntaub ntawv tuab nrog qhov ceev thiab zoo tshaj plaws, muab kev hloov pauv sai dua thiab pheej yig dua rau cov dej waterjets hauv ntau yam hlau - ib qho chaw uas ib zaug tsuas yog siv rau cov dej waterjets.
Rau kev ua qauv sai uas siv cov hlau, yas, lossis ntoo, qhov ceev ntawm lub laser yog qhov zoo dua. Lub peev xwm los ua ntau yam kev tsim qauv hauv ib hnub tav su ua rau muaj kev tsim khoom sai thiab yooj yim. Ntxiv mus, kev xav txog qhov chaw ua haujlwm yog qhov tseem ceeb. Kev txiav laser yog ib qho txheej txheem uas muaj kev tswj hwm, ntsiag to nrog kev rho tawm cov pa phem, thaum kev txiav dej yog ib qho txheej txheem nrov heev uas feem ntau xav tau chav nyob ib leeg thiab cuam tshuam nrog kev tswj hwm dej thiab cov av abrasive.
Xaus lus
Txawm hais tias kev txiav dej dav hlau tseem yog ib qho cuab yeej tseem ceeb rau ib pawg ntawm cov ntawv thov uas txhais los ntawm kev rhiab heev ntawm cov khoom siv lossis qhov tuab heev, txoj kev tsim khoom niaj hnub no taw qhia meej meej rau qhov ceev, kev ua haujlwm zoo, thiab qhov tseeb ntawm cov thev naus laus zis laser. Kev nce qib tas mus li hauv lub zog laser fiber, cov txheej txheem tswj hwm, thiab kev ua haujlwm tsis siv neeg tab tom nthuav dav nws cov peev xwm txhua xyoo.
Kev tshuaj xyuas qhov ceev, tus nqi ua haujlwm, thiab qhov tseeb qhia tau hais tias rau feem ntau ntawm cov ntawv thov txiav kev lag luam ntau, cov thev naus laus zis laser tau dhau los ua qhov kev xaiv zoo tshaj plaws. Rau cov lag luam uas tsom mus rau kev ua kom muaj txiaj ntsig zoo tshaj plaws, txo tus nqi ib feem, thiab ua haujlwm hauv ib puag ncig huv dua, tsis siv neeg ntau dua, lub tshuab txiav laser niaj hnub sawv cev rau kev nqis peev zoo rau yav tom ntej sib tw.
Lub sijhawm tshaj tawm: Lub Xya Hli-30-2025
