Ikoreshwa rya Laser na Waterjet Gukata Tekinoroji: Ubuyobozi bwa tekinike 2025 kubashakashatsi nabahinguzi

Mu nganda zigezweho, guhitamo uburyo bwiza bwo guca ni icyemezo gikomeye kigira ingaruka kumuvuduko wumusaruro, igiciro cyibikorwa, nubwiza bwigice cyanyuma. Iyi ngingo irerekana imibare igereranya ikorana buhanga rikomeye: gukata ingufu za fibre laser yo gukata no gukata amazi meza.

Isesengura imikorere yingenzi yibikorwa birimo guhuza ibintu, Zone yibasiwe nubushyuhe (HAZ), umuvuduko wo gutunganya, kwihanganira ibipimo, hamwe nigiciro rusange cya nyirubwite. Isesengura ryanzuye rivuga ko mu gihe ikoranabuhanga rya waterjet rikomeje kuba ingenzi mu buryo bwo guhinduranya ibintu no “gukonjesha-gukonja”, iterambere mu mashanyarazi akomeye ya fibre lazeri yabashyize nk'urwego rwo gukora ibicuruzwa byihuta, byihuse cyane mu bikoresho bigenda byiyongera.

Kuyobora Amahame yo Guhitamo Inzira

Guhitamo uburyo bwo guca bishingiye ku bucuruzi hagati yingufu zumuriro wa lazeri nimbaraga za mashini ya waterjet.

Gukata Laser:Iyi nzira yerekanwe kubisabwa aho umuvuduko mwinshi, ibisobanuro bitomoye, hamwe nuburyo bwikora aribisabwa byibanze. Nibyiza cyane mubyuma nkibyuma na aluminium, hamwe nibikoresho kama nka acrylics, mubisanzwe mubyimbye munsi ya 25mm (santimetero 1). Ubuhanga bukomeye bwa fibre laser tekinoroji ni ibuye rikomeza imfuruka yubukorikori bwinshi, buhendutse cyane mu 2025.

Gukata Amazi:Iyi nzira nigisubizo cyatoranijwe kubikoresho bidasanzwe (hejuru ya 50mm cyangwa santimetero 2) cyangwa kubikoresho aho bibujijwe kwinjiza ubushyuhe. Ibikoresho nkibi birimo ibinyabuzima bimwe na bimwe bikomeye byo mu kirere, ibihimbano, hamwe n’amabuye, aho imiterere “ikonje-ikonje” yimikorere ikenewe mubuhanga.

Kugereranya Tekiniki

Itandukaniro ryibanze mubisubizo hagati yikoranabuhanga ryombi riterwa nimbaraga zabo.

Kwagura Tekiniki Yagereranijwe ya Fibre Laser na Gutema Amazi ya Abrasive

Isesengura ry'ibintu by'ingenzi

Ibikoresho n'ubunini Capabilities

Imbaraga zibanze zo gukata amazi yubushobozi nubushobozi bwayo bwo gutunganya ibintu hafi ya byose, inyungu ikomeye kumaduka yakazi agomba guhuza nubutaka butandukanye, kuva granite kugeza titanium kugeza ifuro.

Nyamara, ibyinshi mubikorwa byinganda bishingiye ku byuma na plastiki, aho tekinoroji ya kijyambere ishoboye bidasanzwe. Sisitemu ya fibre laser yakozwe muburyo bugaragara mubyuma, ibyuma bitagira umwanda, aluminium, umuringa, n'umuringa. Iyo byujujwe na CO₂ laseri, uburebure bwumurambararo muremure bwinjizwa neza nibikoresho kama nkibiti na acrylic, ibikorwa bishingiye kuri lazeri bikubiyemo ibintu byinshi bikenerwa ninganda bifite umuvuduko mwinshi.

Ikigeretse kuri ibyo, inzira ya lazeri isukuye kandi yumye, itanga umusaruro udasanzwe usaba gufata neza no kujugunya.

Icyitonderwa, Kurangiza, no gucunga udusembwa

Mugihe cyo gusuzuma neza no kurangiza, tekinoroji zombi zigaragaza ibyiza bitandukanye kandi bisaba gutekereza cyane.

Imbaraga zibanze za laser nuburyo budasanzwe. Byiza cyane kerf hamwe nukuri kurwego rwo hejuru rwemerera kurema ibishushanyo bigoye, imfuruka zityaye, nibimenyetso birambuye bigoye kubigeraho hamwe nubundi buryo. Iyi nzira, ariko, irema agace gato gaterwa nubushyuhe (HAZ) - imbibi ntoya aho ibikoresho bihindurwa ningufu zumuriro. Kubice byinshi byibice byakozwe, iyi zone ni microscopique kandi ntaho ihuriye nuburinganire bwimiterere.

Ibinyuranye, inzira ya waterjet "gukonjesha-gukata" ninyungu zayo nyamukuru, kuko isiga imiterere yibikoresho idahindutse rwose nubushyuhe. Ibi bikuraho impungenge za HAZ rwose. Gucuruza ni ubushobozi bwa "taper", cyangwa inguni ya V, ku mpande zaciwe, cyane cyane mubikoresho binini. Uku kudatungana kwa mashini kurashobora gucungwa, ariko akenshi bisaba gukoresha sisitemu igoye kandi ihenze 5-axis yo gukata kugirango tumenye neza impande zose.

Umuvuduko nigihe cyigihe

Imikorere yibanze itandukanya tekinoroji ya laser na waterjet ni umuvuduko wibikorwa n'ingaruka zabyo mugihe cyizunguruka. Kumabati yoroheje, urupapuro rwinshi rwa fibre fibre igera ku muvuduko wikubye inshuro 10 kugeza kuri 20 kurenza iy'amazi. Iyi nyungu yongewemo na kinematike isumba izindi za sisitemu ya laser, igaragaramo umuvuduko mwinshi wa gantry n'umuvuduko ukabije hagati yo gukata. Uburyo bugezweho nka "kuri-kuguruka" gutobora kurushaho kugabanya ibihe bidatanga umusaruro. Ingaruka rusange ni igabanuka rikabije mugihe gisabwa kugirango utunganyirize imiterere igoye, biganisha ku bicuruzwa byinjira kandi byongerewe igiciro-kuri buri gice.

Igiciro Cyuzuye cya Nyirubwite (CAPEX, OPEX & Kubungabunga)

Mugihe sisitemu ya waterjet ishobora kuba ifite amafaranga make yambere yakoreshejwe (CAPEX), isesengura ryibiciro ryuzuye rigomba kwibanda kubiciro byigihe kirekire byo gukora (OPEX). Igiciro kinini cyo gukoresha kumazi ni guhora ukoresha garnet. Aya mafranga asubirwamo, hamwe nogukenera amashanyarazi menshi ya pompe yumuriro mwinshi cyane no gufata neza nozzles, kashe, na orifices, birundanya vuba. Ibi ni mbere yo gusuzuma isuku yibikorwa byinshi no guta imyanda.

Laser ya fibre igezweho, itandukanye, irakora neza. Ibikoreshwa byibanze ni amashanyarazi no gufasha gaze. Hamwe nigiciro cyo kumunsi-ku munsi cyo gukora no guteganya kubungabunga, muri rusange ibikorwa byakazi birasukuye, bituje, kandi bifite umutekano.

Ikiganiro cya Porogaramu zigezweho hamwe niterambere

Mubikorwa byihariye byakazi, tekinoroji irashobora kuzuzanya. Uruganda rushobora gukoresha amazi yamazi kugirango agabanye gukata igice kinini cya Inconel (kugirango wirinde guhangayikishwa nubushyuhe), hanyuma yimure igice kuri lazeri kugirango arangize neza neza, kurema ibintu, no gushushanya umubare. Ibi birerekana ko intego nyamukuru mubikorwa bigoye ari ugukoresha igikoresho cyiza kuri buri gikorwa cyihariye.

Kuza kwa lazeri zifite ingufu nyinshi byahinduye cyane imiterere. Ubu sisitemu irashobora gukemura ibikoresho byimbitse hamwe n'umuvuduko udasanzwe hamwe nubuziranenge, bigatanga uburyo bwihuse kandi buhenze cyane bwamazi yamazi murwego rwibyuma byinshi - domaine yigeze kwiharira amazi.

Kuri prototyping yihuse irimo impapuro, plastike, cyangwa ibiti, umuvuduko wa laser ninyungu zitandukanye. Ubushobozi bwo gusubiramo binyuze muburyo butandukanye bwo gushushanya mugihe kimwe nyuma ya saa sita bituma ibicuruzwa byihuta kandi byihuta. Byongeye kandi, gutekereza kubikorwa byakazi ni ngombwa. Gukata lazeri ni inzira ikubiyemo, ituje ugereranije no gukuramo umwotsi, mu gihe gukata amazi ari inzira ikomeye cyane ikenera icyumba cyitaruye kandi bikubiyemo gucunga neza amazi n’amazi yangiza.

Umwanzuro

Mugihe gukata amazi bikomeje kuba igikoresho ntagereranywa kubikorwa byihariye bisobanurwa nubukangurambaga bwibintu cyangwa umubyimba ukabije, inzira yerekana inganda zigezweho zigaragaza neza umuvuduko, imikorere, hamwe nubuhanga bwa laser. Iterambere rihoraho muri fibre laser power, sisitemu yo kugenzura, hamwe na automatisation iragura ubushobozi bwayo buri mwaka.

Isesengura ryihuta, igiciro cyibikorwa, nibisobanuro byerekana ko kubwinshi mubikorwa byinshi byo kugabanya inganda zikoreshwa mu nganda, tekinoroji ya laser yabaye ihitamo ryiza. Kubucuruzi bugamije kongera umusaruro, kugabanya ikiguzi kuri buri gice, no gukorera ahantu hasukuye, hashyizweho uburyo bwihuse, uburyo bugezweho bwo guca lazeri bugaragaza ishoramari rifatika ryigihe kizaza.