Kupanga Mwatsatanetsatane: Kudula kwa Laser mu Gawo la Sitima ya Sitima

Chitetezo ndi mphamvu zamasinthidwe amakono a njanji zimadalira zida zomwe zimapangidwa kuti zikhale zolondola kwambiri. Pakatikati pa mafakitalewa ndi kudula kwa laser, ukadaulo womwe umagwiritsa ntchito kuwala kowunikira kuti apange mbali zachitsulo mosayerekezeka.

Bukuli likuwonetsa mwatsatanetsatane mfundo zaukadaulo zomwe zimalamuliralaser wodula, imayang'ana ntchito zake zosiyanasiyana kuchokera ku mabungwe a sitima kupita ku zida za njanji, ndikufotokozera chifukwa chake wakhala chida choyambira pamakampani a njanji.

Ukadaulo: Momwe Laser Imaduliradi Chitsulo

Sikuti "mwala wa kuwala" wamba.Njirayi ndikulumikizana koyendetsedwa kwambiri pakati pa kuwala, gasi, ndi zitsulo.

Nayi njira yatsatane-tsatane:

1. Generation:M'kati mwa gwero la mphamvu, ma diode angapo "amapopa" mphamvu mu zingwe za fiber optic zomwe zidapangidwa ndi zinthu zapadziko lapansi zomwe sizipezekapezeka. Izi zimasangalatsa maatomu ndi kupanga kuwala kowala, kopatsa mphamvu kwambiri.

2.Kuyikira Kwambiri:Mtengo uwu, nthawi zambiri umakhala pakati pa 6 ndi 20 kilowatts (kW) pakugwiritsa ntchito kwambiri mafakitale, amayendetsedwa kudzera pa chingwe cha fiber optic kupita kumutu wodula. Kumeneko, magalasi angapo amawunikira mpaka pamalo aang'ono, amphamvu kwambiri, nthawi zina ang'onoang'ono kuposa 0.1 mm.

3.Kudula & Kuthandizira Gasi:Mtengo wolunjika umasungunuka ndikupangitsa chitsulo kukhala nthunzi. Panthawi imodzimodziyo, mpweya wothandizira wothamanga kwambiri umathamangitsidwa kudzera mumphuno yomweyi ndi laser. Mpweya umenewu ndi wovuta kwambiri ndipo umagwira ntchito pazifukwa ziwiri: umaphulitsa chitsulo chosungunuka bwino (chotchedwa "kerf") ndipo chimakhudza ubwino wa odulidwawo.

Nayitrogeni (N₂)ndi gasi wa inert omwe amagwiritsidwa ntchito podula zitsulo zosapanga dzimbiri ndi aluminiyamu. Imapanga m'mphepete mwaukhondo, wasiliva, wopanda oxide womwe umakhala wokonzeka kuwotcherera. Izi zimatchedwa "high-pressure clean cut".

Oxygen (O₂)amagwiritsidwa ntchito kudula zitsulo za carbon. Mpweya wa okosijeni umapangitsa kuti pakhale kutentha kwambiri (kumayaka kwambiri ndi chitsulo), zomwe zimapangitsa kuti pakhale kuthamanga kwambiri. Mphepete mwake imakhala ndi wosanjikiza wopyapyala wa oxide womwe umavomerezeka pamagwiritsidwe ambiri.

Kugwiritsa Ntchito: Kuchokera Pamafelemu Aang'ono kupita ku Micro-Components

Ukadaulo wodula wa laser umagwiritsidwa ntchito popanga njanji yonse, kuyambira pamafelemu akuluakulu omwe amatsimikizira chitetezo cha okwera kupita kuzinthu zing'onozing'ono, zovuta kwambiri zamkati. Kusinthasintha kwaukadaulo kumalola kuti igwiritsidwe ntchito pazinthu zambiri, kuwonetsa ntchito yake yofunika kwambiri pomanga masitima amakono ndi zomangamanga zomwe zimawathandiza.

Zomangamanga:Ili ndilo gawo lovuta kwambiri. Ma laser amagwiritsidwa ntchito kudula midadada yayikulu yomangira sitimayo, kuphatikiza zipolopolo zagalimoto yamagalimoto, ma underframes olemetsa omwe amathandizira pansi, ndi zida zachitetezo zomwe zimafunikira chitetezo monga mafelemu am'mbali, mizati yamtanda, ndi ma bolster. Izi nthawi zambiri zimapangidwa kuchokera ku zida zapadera monga chitsulo champhamvu chotsika kwambiri, chitsulo cha corten chokana dzimbiri, kapena 5000 ndi 6000 mndandanda wa aluminiyamu aloyi zamasitima opepuka othamanga.

Mkati ndi Sub-System:Kulondola nakonso ndikofunikira pano. Izi zikuphatikizapo madontho achitsulo osapanga dzimbiri a HVAC omwe amayenera kulowa m'mipata yothina, denga la aluminiyamu ndi mapanelo apakhoma okhala ndi matayala olondola a magetsi ndi masipika, mafelemu okhalamo, ndi mpanda wazitsulo zamalata wamagetsi osavuta kumva.

Zomangamanga ndi Masiteshoni:Kugwiritsa ntchito kumapitilira masitima okha. Ma laser amadula zitsulo zolemera za ma catenary masts, nyumba zowonetsera zida zam'mbali mwa trackside, ndi mapanelo omangika omwe amagwiritsidwa ntchito kukonzanso masiteshoni amakono.

Ubwino Wolondola: Kudumphira Kwambiri

Mawu oti "kulondola" ali ndi maubwino aukadaulo omwe amapitilira "kukwanira bwino".

Kuthandizira Robotic Automation:Kusasinthika kwapadera kwa magawo odulidwa ndi laser ndiko kumapangitsa kuwotcherera kwa robotic kothamanga kwambiri. Loboti yowotcherera imatsata njira yolondola, yokonzedweratu ndipo silingagwirizane ndi kusiyana pakati pa zigawo. Ngati gawo liri ngakhale millimeter kuchoka pamalo ake, weld yonse imatha kulephera. Chifukwa kudula kwa laser kumapanga magawo ofanana nthawi iliyonse, kumapereka kudalirika kosasunthika komwe makina opangira makina amafunikira kuti azigwira ntchito mosasunthika komanso moyenera.

Kuchepetsa Malo Okhudzidwa ndi Kutentha (HAZ):Mukadula zitsulo ndi kutentha, malo ozungulira odulidwawo amawotcha, omwe amatha kusintha zinthu zake (monga kupangitsa kuti zikhale zovuta kwambiri). Awa ndi Malo Okhudzidwa ndi Kutentha (HAZ). Chifukwa laser imayang'ana kwambiri, imayambitsa kutentha pang'ono m'gawolo, ndikupanga HAZ yaying'ono. Izi ndizofunikira chifukwa zikutanthauza kuti chitsulo chomwe chili pafupi ndi chitsulocho sichinasinthe, kuwonetsetsa kuti zinthuzo zimagwira ntchito monga momwe mainjiniya adapangira.

Nkhani Yabizinesi: Kuwerengera Zopindulitsa

Makampani samayika ndalama mamiliyoni paukadaulo uwu chifukwa ndiwolondola. Zachuma ndi zobweranso ndizofunika kwambiri.

Kugwiritsa Ntchito Mwapamwamba:Pulogalamu ya Smart "nesting" ndiyofunikira. Sikuti amangogwirizanitsa zigawo pamodzi ngati chithunzithunzi komanso amagwiritsa ntchito njira zamakono monga kudula mzere wamba, kumene mbali ziwiri zoyandikana zimadulidwa ndi mzere umodzi, kuchotsa kwathunthu zidutswa pakati pawo. Izi zitha kukankhira kugwiritsidwa ntchito kwa zinthu kuchokera pa 75% kufika pa 90%, ndikupulumutsa ndalama zambiri pamitengo yamafuta.

Kupanga "Lights-Out":Odula amakono a laser nthawi zambiri amaphatikizidwa ndi nsanja zotsitsa / zotsitsa zokha. Makinawa amatha kukhala ndi mapepala ambiri opangira ndi kusunga zida zomalizidwa. Izi zimalola makinawo kuti aziyenda mosalekeza usiku ndi kumapeto kwa sabata ndi kuyang'aniridwa kochepa ndi anthu-lingaliro lotchedwa "zozimitsa" kupanga-kuwonjezera zokolola kwambiri.

Kupititsa patsogolo ntchito zonse:Zopindulitsa zimachulukitsidwa kutsika.

1. Palibe Kubweza:Kudula koyamba koyera kumachotsa kufunikira kwa mphero yachiwiri kuchotsa mbali zakuthwa. Izi zimapulumutsa mwachindunji ndalama zogwirira ntchito, zimawongolera chitetezo cha ogwira ntchito pochotsa zoopsa zogaya, ndikufulumizitsa ntchito yonse yopanga.

2. Palibe Kukonzanso:Ziwalo zodulidwa ndendende zimatsimikizira kukwanira bwino, kuchotsa zosintha zowononga nthawi pakusonkhanitsa. Izi zimafulumizitsa mwachindunji liwiro la kupanga, kumawonjezera kutulutsa, ndipo kumapangitsa kuti pakhale chinthu chomaliza chapamwamba kwambiri.

3. Simplified Supply Chain:Kudula magawo omwe akufunidwa kuchokera pamafayilo a digito kumachepetsa kufunika kosunga zinthu zazikulu, kutsitsa mtengo wosungira, kuchepetsa zinyalala, ndikuwonjezera mphamvu zogwirira ntchito.

Chida Choyenera Pantchito: Kufananitsa Kwakulitsidwa

Kusankhidwa koyenera kwa zida m'malo opangira akatswiri kumatsimikiziridwa ndi kusanthula kosiyanasiyana kwa liwiro la kupanga, kulolerana kolondola, mtengo wogwirira ntchito, ndi zinthu zakuthupi. Chifukwa chake, laser si njira yothandiza padziko lonse lapansi.

Pomaliza, CHIKWANGWANI laser kudula kwambiri kuposa njira kuwumba zitsulo; ndiukadaulo woyambira muukadaulo wopanga digito wamakampani amakono anjanji. Phindu lake lili mu kuphatikiza kwamphamvu kolondola kwambiri, kupanga kothamanga kwambiri, komanso kuphatikiza kozama ndi machitidwe afakitole.

Pothandizira makina apamwamba kwambiri monga kuwotcherera kwa robotic, kuchepetsa Malo Okhudzidwa ndi Kutentha kuti asunge mphamvu zakuthupi, ndikupereka m'mphepete mwam'mphepete mwabwino wofunikira kuti akwaniritse miyezo yolimba yachitetezo monga EN 15085, chakhala chida chosakambitsirana.

Pamapeto pake, kudula kwa laser kumapereka chitsimikizo cha uinjiniya ndi chitsimikizo chamtundu wofunikira kuti apange njanji zotetezeka, zodalirika, komanso zamakono zamakono.