Chitetezo ndi kugwira ntchito bwino kwa njira zamakono za sitima kumadalira pa zipangizo zopangira zinthu kuti zikhale zolondola kwambiri. Pakati pa ntchito ya mafakitale iyi ndi kudula ndi laser, ukadaulo womwe umagwiritsa ntchito kuwala kolunjika kuti upange zigawo zachitsulo molondola kwambiri.
Bukuli likufotokoza mwatsatanetsatane mfundo za uinjiniya zomwe zimalamulirachodulira cha laser, imafufuza momwe imagwiritsidwira ntchito kuyambira sitima mpaka zida za m'mbali mwa msewu, ndipo imafotokoza chifukwa chake yakhala chida chofunikira kwambiri pamakampani opanga njanji.
Ukadaulo: Momwe Laser Imadulira Chitsulo
Si “kuwala kwa kuwala” kokha.Njirayi ndi yogwirizana kwambiri pakati pa kuwala, gasi, ndi chitsulo.
Nayi njira yotsatirira pang'onopang'ono:
1. Mbadwo:Mkati mwa gwero lamagetsi, ma diode angapo "amapopera" mphamvu mu zingwe za fiber optic zomwe zaphatikizidwa ndi zinthu zosadziwika bwino zapadziko lapansi. Izi zimasangalatsa maatomu ndikupanga kuwala kwamphamvu komanso kwamphamvu kwambiri.
2. Kuyang'ana kwambiri:Mphamvu imeneyi nthawi zambiri imakhala pakati pa ma kilowatts 6 ndi 20 (kW) yogwiritsidwa ntchito kwambiri m'mafakitale, imadutsa mu chingwe cha fiber optic kupita ku mutu wodula. Kumeneko, magalasi angapo amaikamo pansi mpaka pamalo ang'onoang'ono, amphamvu kwambiri, nthawi zina ochepera 0.1 mm.
3. Kudula & Kuthandiza Gasi:Mtanda wolunjika umasungunuka ndi kupsa chitsulocho. Nthawi yomweyo, mpweya wothandizira kuthamanga kwambiri umawomberedwa kudzera mu nozzle yomweyo monga kuwala kwa laser. Mpweya uwu ndi wofunikira ndipo umakwaniritsa zolinga ziwiri: umachotsa chitsulo chosungunuka bwino kuchokera mu chodulidwacho (chomwe chimadziwika kuti "kerf") ndipo umakhudza ubwino wa chodulidwacho.
Nayitrogeni (N)2)ndi mpweya wosagwira ntchito womwe umagwiritsidwa ntchito kudula chitsulo chosapanga dzimbiri ndi aluminiyamu. Umapanga m'mphepete woyera bwino, wopanda siliva, wopanda oxide womwe umakhala wokonzeka kuwotcherera nthawi yomweyo. Izi zimatchedwa "kudula koyera kwamphamvu".
Mpweya (O2)2)imagwiritsidwa ntchito podula chitsulo cha kaboni. Mpweya wa okosijeni umapanga exothermic reaction (umayaka mwachangu ndi chitsulocho), zomwe zimapangitsa kuti kudula kukhale kofulumira kwambiri. Mphepete mwake muli wosanjikiza woonda wa oxide womwe ndi wovomerezeka kugwiritsidwa ntchito nthawi zambiri.
Kugwiritsa Ntchito: Kuchokera ku Mafelemu Aakulu kupita ku Zigawo Zing'onozing'ono
Ukadaulo wodula ndi laser umagwiritsidwa ntchito nthawi yonse yopanga sitima, kuyambira mafelemu akuluakulu omwe amaonetsetsa kuti anthu akukhala otetezeka mpaka zinthu zazing'ono kwambiri komanso zovuta kwambiri mkati. Kusinthasintha kwa ukadaulowu kumalola kuti ugwiritsidwe ntchito pazinthu zambiri, kuwonetsa udindo wake wofunikira pakupanga sitima zamakono komanso zomangamanga zomwe zimathandizira.
Zigawo Zamkati:Ili ndi gawo lofunika kwambiri. Ma laser amagwiritsidwa ntchito kudula zinthu zazikulu zomangira sitima, kuphatikizapo zipolopolo za thupi la galimoto, mafelemu olemera omwe amathandizira pansi, ndi zinthu zofunika kwambiri pa chitetezo monga mafelemu am'mbali, matabwa opingasa, ndi zomangira. Izi nthawi zambiri zimapangidwa kuchokera ku zipangizo zapadera monga chitsulo champhamvu kwambiri chopanda aloyi, chitsulo cha corten choteteza dzimbiri, kapena aluminiyamu ya 5000 ndi 6000 mndandanda wa sitima zopepuka zothamanga kwambiri.
Zamkati ndi Zamkati:Kulondola n'kofunika kwambiri pano. Izi zikuphatikizapo mapaipi a HVAC osapanga dzimbiri omwe ayenera kulowa m'malo opapatiza, denga la aluminiyamu ndi makoma okhala ndi zodula zoyenera magetsi ndi ma speaker, mafelemu okhala, ndi zotchingira zitsulo zamagetsi zomwe zimagwiritsidwa ntchito pazinthu zamagetsi.
Zomangamanga ndi Masiteshoni:Kugwiritsa ntchito kwake sikupitirira sitima zokha. Ma laser amadula mbale zolemera zachitsulo zopangira ma catenary strings, ma housing a zida zolumikizirana m'mbali mwa msewu, ndi mapanelo ovuta omanga omwe amagwiritsidwa ntchito kukonza mawonekedwe a siteshoni.
Ubwino Wolondola: Kusambira Mozama
Mawu oti "kulondola" ali ndi maubwino enieni aukadaulo omwe amapitilira "kungoyenera" kokha.
Kuyambitsa Makina Oyendetsa Ma Robotic:Kugwirizana kwapadera kwa ziwalo zodulidwa ndi laser ndiko kumapangitsa kuti kuwotcherera kwa roboti mwachangu kwambiri kukhale koona. Robot yowotcherera imatsatira njira yolondola, yokonzedweratu ndipo singathe kusintha malinga ndi kusiyana kwa zigawo. Ngati gawo silili bwino ngakhale milimita imodzi, kuwotcherera konseko kumatha kulephera. Chifukwa kudula kwa laser kumapanga zigawo zofanana nthawi iliyonse, kumapereka kudalirika kosasinthika komwe machitidwe odziyimira pawokha amafunikira kuti agwire ntchito bwino komanso mopanda vuto.
Kuchepetsa Malo Okhudzidwa ndi Kutentha (HAZ):Mukadula chitsulo ndi kutentha, malo ozungulira chodulidwacho amatenthanso, zomwe zingasinthe mawonekedwe ake (monga kupangitsa kuti chikhale cholimba kwambiri). Iyi ndi malo okhudzidwa ndi kutentha (HAZ). Chifukwa laser imakhazikika kwambiri, imayambitsa kutentha pang'ono kwambiri mu gawolo, ndikupanga HAZ yaying'ono. Izi ndizofunikira chifukwa zikutanthauza kuti kapangidwe ka chitsulo pafupi ndi chodulidwacho sikunasinthe, kuonetsetsa kuti zinthuzo zikugwira ntchito mofanana ndi momwe mainjiniya adapangira.
Nkhani ya Bizinesi: Kuyeza Ubwino
Makampani saika ndalama zambiri mu ukadaulo uwu chifukwa chakuti ndi wolondola. Phindu lazachuma ndi kayendedwe ka zinthu ndi lalikulu.
Kugwiritsa Ntchito Zinthu Zapamwamba:Pulogalamu yanzeru yokonza "maenje" ndi yofunika kwambiri. Sikuti imangogwirizanitsa zigawo pamodzi ngati chithunzi komanso imagwiritsa ntchito njira zamakono monga kudula mzere wamba, komwe zigawo ziwiri zoyandikana zimadulidwa ndi mzere umodzi, kuchotsa kwathunthu zotsalira pakati pawo. Izi zitha kupangitsa kuti kugwiritsa ntchito zinthuzo kuchoka pa 75% mpaka kupitirira 90%, ndikusunga ndalama zambiri pamtengo wazinthu zopangira.
Kupanga "Kuzimitsa Magetsi":Makina odulira a laser amakono nthawi zambiri amaphatikizidwa ndi nsanja zodziyikira/kutsitsa zinthu zokha. Makinawa amatha kusunga mapepala ambiri azinthu zopangira ndikusunga zida zomalizidwa. Izi zimathandiza makinawo kuti azigwira ntchito mosalekeza usiku ndi kumapeto kwa sabata popanda kuyang'aniridwa ndi anthu ambiri—lingaliro lodziwika kuti “kupanga magetsi”—ndipo limawonjezera kwambiri ntchito.
Kuchepetsa Kuchuluka kwa Ntchito Yonse:Ubwino umachulukirachulukira pambuyo pake.
1. Palibe Kuchotsa Zolakwika:Kudula koyambirira koyera kumachotsa kufunika kwa malo ena opukutira kuti achotse m'mbali zakuthwa. Izi zimapulumutsa ndalama zogwirira ntchito, zimawonjezera chitetezo cha ogwira ntchito pochotsa zoopsa zopukutira, komanso zimathandizira ntchito yonse yopangira.
2. Palibe Kukonzanso:Zigawo zodulidwa bwino zimaonetsetsa kuti zikugwirizana bwino, kuchotsa kusintha kwa manja komwe kumawononga nthawi panthawi yopangira. Izi zimathandizira mwachangu kupanga, zimawonjezera mphamvu, komanso zimapangitsa kuti pakhale chinthu chomaliza chapamwamba kwambiri.
3. Unyolo Wosavuta Woperekera Zinthu:Kudula ziwalo zomwe zimafunidwa kuchokera ku mafayilo a digito kumachepetsa kufunika kosunga zinthu zambiri, kuchepetsa ndalama zosungira, kuchepetsa kuwononga zinthu, komanso kuwonjezera luso logwira ntchito.
Chida Choyenera pa Ntchito: Kuyerekeza Kowonjezereka
Kusankha bwino zida pamalo opangira akatswiri kumatsimikiziridwa ndi kusanthula kosiyanasiyana kwa liwiro lopanga, kulolerana kolondola, mtengo wogwirira ntchito, ndi katundu wa zinthu. Chifukwa chake, laser si yankho loyenera padziko lonse lapansi.
| Njira | Zabwino Kwambiri | Ubwino Waukulu | Vuto Lofunika Kwambiri |
| Kudula kwa Laser ya Ulusi | Kudula bwino kwambiri pamapepala mpaka makulidwe a ~25mm (1 inchi). Ndikwabwino kwambiri pa chitsulo chosapanga dzimbiri ndi aluminiyamu. | Kulondola kosayerekezeka, m'mbali zoyera, HAZ yaying'ono kwambiri, komanso liwiro lalikulu pa zipangizo zopyapyala. | Mtengo woyambira wokwera kwambiri. Siwogwira ntchito bwino pa mbale zokhuthala kwambiri. |
| Madzi a m'magazi | Kudula mbale zokhuthala zachitsulo (>25mm) mwachangu pomwe khalidwe labwino la m'mphepete silili patsogolo. | Liwiro lalikulu kwambiri lodulira zinthu zokhuthala komanso mtengo wotsika woyambira kuposa laser yamphamvu kwambiri. | HAZ yayikulu, yosalunjika kwenikweni, ndipo imapanga m'mphepete mwake mopingasa zomwe nthawi zambiri zimafuna kupukutidwa. |
| Waterjet | Kudula zinthu zilizonse (chitsulo, miyala, galasi, zinthu zosakanikirana) popanda kutentha, makamaka zitsulo zotentha kapena zitsulo zokhuthala kwambiri. | Palibe HAZ konse, mapeto ake ndi osalala kwambiri, komanso zinthu zake zimakhala zosiyanasiyana. | Yochedwa kwambiri kuposa laser kapena plasma, ndipo imakhala ndi mtengo wokwera wogwirira ntchito chifukwa cha ma abrasives ndi kukonza pampu. |
Pomaliza, kudula kwa laser ya fiber si njira yongopangira chitsulo chokha; ndi ukadaulo woyambira mu njira zopangira zinthu zama digito zamabizinesi amakono a sitima. Mtengo wake uli mu kuphatikiza kwamphamvu kwa kulondola kwambiri, kupanga mwachangu, komanso kuphatikiza kwakukulu ndi makina onse a fakitale.
Mwa kulola makina odzipangira okha monga kuwotcherera kwa robotic, kuchepetsa malo omwe amakhudzidwa ndi kutentha kuti asunge mphamvu ya zinthu, komanso kupereka mtundu wopanda chilema wofunikira kuti ukwaniritse miyezo yokhwima yachitetezo monga EN 15085, chakhala chida chosakambidwa.
Pomaliza, kudula kwa laser kumapereka chitsimikizo cha uinjiniya ndi chitsimikizo cha khalidwe chofunikira kuti pakhale njira zotetezeka, zodalirika, komanso zapamwamba kwambiri zaukadaulo masiku ano.
Nthawi yotumizira: Ogasiti-22-2025
